Functionally graded structure of a nitride-strengthened Mg_(2)Si-based hybrid composite

The ex-situ incorporation of the secondary SiC reinforcement,along with the in-situ incorporation of the tertiary and quaternary Mg_(3)N_(2) and Si_(3)N_(4) phases,in the primary matrix of Mg_(2)Si is employed in order to provide ultimate wear resistance based on the laser-irradiation-induced inclusion of N_(2) gas during laser powder bed fusion.This is substantialized based on both the thermal diffusion-and chemical reactionbased metallurgy of the Mg_(2)Si–SiC/nitride hybrid composite.This study also proposes a functional platform for systematically modulating a functionally graded structure and modeling build-direction-dependent architectonics during additive manufacturing.This strategy enables the development of a compositional gradient from the center to the edge of each melt pool of the Mg_(2)Si–SiC/nitride hybrid composite.Consequently,the coefficient of friction of the hybrid composite exhibits a 309.3%decrease to–1.67 compared to–0.54 for the conventional nonreinforced Mg_(2)Si structure,while the tensile strength exhibits a 171.3%increase to 831.5 MPa compared to 485.3 MPa for the conventional structure.This outstanding mechanical behavior is due to the(1)the complementary and synergistic reinforcement effects of the SiC and nitride compounds,each of which possesses an intrinsically high hardness,and(2)the strong adhesion of these compounds to the Mg_(2)Si matrix despite their small sizes and low concentrations.

A Framework for Web-Based Mechanical Design and Analysis

In this paper, a Web-based Mechanical Design and A na lysis Framework (WMDAF) is proposed. This WMADF allows designers to develop web -based computer aided programs in a systematic way during the collaborative mec hanical system design and analysis process. This system is based on an emerg ing web-based Content Management System (CMS) called eXtended Object Oriented P ortal System (XOOPS). Due to the Open Source Status of the XOOPS CMS, programs d eveloped with this framework can be further customized to satisfy the demands of the user. To introduce the use of this framework, this paper exams three differ ent types of mechanical design and analysis problems. First, a repetitive design consideration and calculation process is transferred into WMADF programs to gai n efficiency for wired collaborative team. Second, the considered product solid model is created directly through the use of XOOPS program and Microsoft Compone nt Object Model (COM) instances. To the end of the paper, an example linked with ANSYS is used to indicate the possible application of this framework.

Uncertainty analysis of flow rate measurement for multiphase flow using CFD

The venturi meter has an advantage in its use,because it can measure flow without being much affected by the type of the measured fluid or flow conditions.Hence,it has excellent versatility and is being widely applied in many industries.The flow of a liquid containing air is a representative example of a multiphase flow and exhibits complex flow characteristics.In particular,the greater the gas volume fraction（GVF）,the more inhomogeneous the flow becomes.As a result,using a venturi meter to measure the rate of a flow that has a high GVF generates an error.In this study,the cause of the error occurred in measuring the flow rate for the multiphase flow when using the venturi meter for analysis by CFD.To ensure the reliability of this study,the accuracy of the multiphase flow models for numerical analysis was verified through comparison between the calculated results of numerical analysis and the experimental data.As a result,the Grace model,which is a multiphase flow model established by an experiment with water and air,was confirmed to have the highest reliability.Finally,the characteristics of the internal flow Held about the multiphase flow analysis result generated by applying the Grace model were analyzed to find the cause of the uncertainty occurring when measuring the flow rate of the multiphase flow using the venturi meter.A phase separation phenomenon occurred due to a density difference of water and air inside the venturi,and flow inhomogeneity happened according to the flow velocity difference of each phase.It was confirmed that this flow inhomogeneity increased as the GVF increased due to the uncertainty of the flow measurement.

Collapse behavior evaluation of hybrid thin-walled member by stacking condition

The recent trend of vehicle design aims at crash safety and environmentally-friendly aspect. For the crash safety aspect, the energy absorbing members should absorb collision energy sufficiently but for the environmentally-friendly aspect, the vehicle structure must be light weight in order to improve the fuel efficiency and reduce the tail gas emission. Therefore, the light weight of vehicle must be achieved in a securing safety status of crash. An aluminum or carbon fiber reinforced plastics (CFRP) is representative one of the light-weight materials. Based on the respective collapse behavior of aluminum and CFRP member, the collapse behavior of hybrid thin-walled member was evaluated. The hybrid members were manufactured by wrapping CFRP prepreg sheets outside the aluminum hollow members in the autoclave. Because the CFRP is an anisotropic material whose mechanical properties, such as strength and elasticity, change with its stacking condition, the effects of the stacking condition on the collapse behavior evaluation of the hybrid thin-walled member were tested. The collapse mode and energy absorption capability of the hybrid thin-walled member were analyzed with the change of the fiber orientation angle and interface number.

Thermal performance analysis of borehole size effect on geothermal heat exchanger

Thermal performance was the most important factor in the development of borehole heat exchanger utilizing geothermal energy.The thermal performance was affected by many different design parameters,such as configuration type and borehole size of geothermal heat exchanger.These eventually determined the operation and cost efficiency of the geothermal heat exchanger system.The main purpose of this work was to assess the thermal performance of geothermal heat exchanger with variation of borehole sizes and numbers of U-tubes inside a borehole.For this,a thermal response test rig was established with line-source theory.The thermal response test was performed with in-line variable input heat source.Effective thermal conductivity and thermal resistance were obtained from the measured data.From the measurement,the effective thermal conductivity is found to have similar values for twopair type(4 U-tubes)and three-pair type(6 U-tubes)borehole heat exchanger systems indicating similar heat transfer ability.Meanwhile,the thermal resistance shows lower value for the three-pair type compared to the two-pair type.Measured data based resistance have lower value compared to computed result from design programs.Overall comparison finds better thermal performance for the three-pair type,however,fluctuating temperature variation indicates complex flow behavior inside the borehole and requires further study on flow characteristics.

Portable nano probe for micro/nano mechanical scratching and measuring

A nano probe system which can measure precise micro parts or optical parts in nanometer range resolution and scratch contact force in mN scale was demonstrated. The nano probe was originally designed for on-machine measuring applications and one kind of contact type measuring probes was designed for miniaturized or microfactory system. It ideally should be of small size and able to measure surface topography in nanometer scale. A commercial capacitive displacement sensor was proposed. It was a new concept in nano probe systems which can measure the displacement of shaft driven by the variation of surface topography. The nano probe mainly consisted of three parts: a capacitive displacement sensor, a porous type air slide and a contact probe part with various tip radiuses. The porous type air slide assured the shaft slided smoothly with controllable normal force in mN scale and had high positioning accuracy. The probe part which was directly in contact with target surface, can be applied to micro/nanoscale scratching as well as the measurement of sample topography by a simple tip change.

Crushing behavior of lightmass structural member

Carbon fiber reinforced plastic (CFRP) of the advanced composite materials is widely used in lightmass structural materials of air planes, ship and automobiles because of high strength and stiffness. In this study, experimental investigation was performed for each specimen. The square section members consist of aluminum, CFRP and hybrid (aluminum/CFRP) member, and hat-shaped section members consist of CFRP and hybrid (aluminum/CFRP) members specimen. Based on the collapse characteristics of aluminum square section member, the collapse characteristics and energy absorption capability of hat-shaped section members were analyzed. The axial static collapse tests were carried out for each section member. The collapse modes and the energy absorption capability of the members were analyzed. In the lightmass design aspect, the collapse characteristics and energy absorption capability of the members were compared.

Effect of partial elastic foundation on free vibration of fluid-filled functionally graded cylindrical shells

The free vibration characteristics of fluid-filled functionally graded cylindrical shells buried partially in elas- tic foundations are investigated by an analytical method. The elastic foundation of partial axial and angular dimen- sions is represented by the Pasternak model. The motion of the shells is represented by the first-order shear defor- mation theory to account for rotary inertia and transverse shear strains. The functionally graded cylindrical shells are composed of stainless steel and silicon nitride. Material prop- erties vary continuously through the thickness according to a power law distribution in terms of the volume fraction of the constituents. The governing equation is obtained using the Rayleigh-Ritz method and a variation approach. The fluid is described by the classical potential flow theory. Numerical examples are presented and compared with existing available results to validate the present method.

Selection of the Optimal Cooling Parameters to the Multi-Cavity Die

This study is subject to the finite element and abd uc tive network method application in the multi-cavity die. In order to select the optimal cooling system parameters to minimize the warp of a die-casting die, t he Taguchi’s method and the abductive network are used. These methods are appli ed to create an efficient model with functional nodes for the considered problem . Once the cooling system parameters are developed, this network can be used to predict the warp for the die-casting die accurately. A simulated annealing (SA) optimization algorithm with a performance index is then applied to the neur al network for searching the optimal cooling system parameters, and obtain rathe r satisfactory result as compared with the corresponding finite element veri fication.

Characteristic analysis of bleeding effect on standing column well (SCW) type geothermal heat exchanger

Thermal performance is the most important factor in the development of a borehole heat exchanger utilizing geothermal energy.The thermal performance is affected by many different design parameters and different operating conditions such as bleeding.This eventually determines the operation and cost efficiency of the borehole heat exchanger system.The thermal performance of an open standing column well (SCW) type geothermal heat exchanger was assessed under the influence of bleeding.For this,a thermal response test rig was established with line-source theory.The test rig also had a bleeding function by releasing fluid while taking additional underground water through the heat exchanger.The thermal response test was performed with an additional constant input heat source.Effective thermal conductivity and thermal resistance were obtained from the measured data.From the measurement,the effective thermal conductivity is found to have 1.47 times higher value when bleeding is applied.The thermal resistance also increases by 1.58 times compared to a non-bleeding case.This trend indicates enhanced heat transfer in the SCW type heat exchanger with a bleeding function.Bleeding,therefore,could be an effective method of achieving a high heat transfer rate in the SCW type heat exchanger with sufficient underground water supply.

Diamond machining of sinusoidal grid surface using fast tool servo system for fabrication of hydrophobic surface

Ultra-precision diamond machining with piezoelectric-assisted fast tool servo (FTS) was used to produce various free-form surfaces.A low cost,rapid and large area fabrication of uniform hydrophobic surface at room temperature which transfers the FTS fabricated sinusoidal grid surface to the flat film with UV-moulding process was described.A piezoelectric-assisted FTS with high band width of 2 kHz,travel range up to 16 μm and the compact mechanism structure was designed for the sinusoidal grid surface machining and the dynamic performance testing of FTS was described in detail.Machining results indicate that the dimensions of sinusoidal grid change with the variation of the FTS machining condition.Wetting properties of UV-moulded surface were evaluated,the best contact angle was measured to be 120.5° on the sinusoidal grid surface with profile wavelength of 350 μm and peak-to-valley amplitude of about 16 μm.

Effect of pulse time on surface characteristics and corrosion resistance during pulse electrochemical polishing

Pulse electrochemical polishing (PECP) was used to improve the mechanical properties,such as surface roughness and corrosion resistance,of conductive metallic materials.PECP can provide a smooth,bright,reflective,and deburred surface that exhibits superior corrosion resistance.In this work,stainless steel was used as the anode,and copper was used as the cathode due to their low electrical resistances.The surface roughness of the PECP sample was measured by atomic force microscopy (AFM).A scanning electron microscope (SEM) was used to observe surface characteristics,and an Auger electron spectroscope (AES) was used to analyze the metallurgical composition and thickness of the passive film.The aim of this research was to compare the corrosion resistance rates of the unprocessed and PECP-processed stainless steel.

Characteristics of machined surface controlled by cutting tools and conditions in machining of brittle material

One of the ultra-precision machining methods was adapted for brittle material as well as soft material by using multi-arrayed diamond tips and high speed spindle. Conventional machining method is too hard to control surface roughness and surface texture against brittle material because the particles of grinding tools are irregular size and material can be fragile. Therefore, we were able to design tool paths and machine controlled pattern on surface by multi-arrayed diamond tips with uniform size made in MEMS fabrication and high speed spindle, and the maximum speed was about 3×105 r/min. We defined several parameters that can affect the machining surface. Those were multi-array of diamond tips (n×n), speed of air spindle and feeding rate. The surface roughness and surface texture can be controlled by those parameters for micro machining.

ENERGY ABSORPTION CONTROL CHARACTERISTICS OF AL THIN-WALLED TUBES UNDER IMPACT LOAD

An experimental investigation was carried out to study the energy absorption characteristics of thin-walled square tubes subjected to dynamic crushing by impact loading to develop the optimum structural members. Here, the controller is introduced to improve and control the absorbed energy of thin-walled square tubes in this paper. When the controller were used, the experimental results of crushing of square tubes controlled by the controller＇s elements showed a good candidate for a controllable energy absorption capability in impact crushing.

Test and Evaluation of Stiffness of a Pin Turning Device for Large Marine Engine Crankshafts

In order to prevent unwanted excited vibrations and to secure better machining precision in large size heavy duty machine tools dynamic stiffness is one of the most desirable and critical properties. In the past decades, many researches on machine tool stiffness test and evaluation methodology have been made. However any methodology for a Pin Turning Device (PTD), which is a special kind of turning lathe for machining big size crankshaft pins, is rarely found among them. This study proposes a test and evaluation process of stiffness of a PTD by measuring frequency response function at the tool center point (TCP). For conformance proving for the proposed methodology, stiffness of a PTD obtained by the proposed method with impact hammer test (IHT) has been compared with that determined by FEM.

An Identical Inputs-Adaptive Filter for the Detection of Signal’s Breakdown Points

Detection of the signal’s breakdown points is important for many science and engineering applications. Numerous signal processing methods have been used for this purpose. Of these, the adaptive prediction is simple and easy to implement, however;its simplicity and robustness are hindered by the required delay in the input signal. This paper introduces an efficient alternative to the adaptive prediction in the application of breakdown and inflection points’ detection. Unlike the adaptive predictor, the proposed filter doesn’t require a delay in the primary input to produce the filter’s reference input, which significantly improves the computation speed and overcome the problem of performance sensitivity to the delay value. The Normalized Least-Mean Squares algorithm was used to realize both the adaptive predictor and the proposed filter. The filters were implemented in LabVIEW system design software. The performances of the filters were studied using simulated signals and the simulation results were verified using an experimental signal. The simulation and experimental results showed that the proposed filter efficiently detects the signal breakdowns. Furthermore, the simplicity of the filter offered a significant improvement in the computation speed.

Three-dimensional kagome structures in a PCL/HA-based hydrogel scaffold to lead slow BMP-2 release for effective bone regeneration

Osteoconductive function is remarkably low in bone disease in the absence of bone tissue surrounding the grafting site,or if the bone tissue is in poor condition.Thus,an effective bone graft in terms of both osteoconductivity and osteoinductivity is required for clinical therapy.Recently,the three-dimensional(3D)kagome structure has been shown to be advantageous for bone tissue regeneration due to its mechanical properties.In this study,a polycaprolactone(PCL)kagome-structure scaffold containing a hyaluronic acid(HA)-based hydrogel was fabricated using a 3D printing technique.The retention capacity of the hydrogel in the scaffold was assessed in vivo with a rat calvaria subcutaneous model for 3 weeks,and the results were compared with those obtained with conventional 3D-printed PCL grid-structure scaffolds containing HA-based hydrogel and bulk-type HA-based hydrogel.The retained hydrogel in the kagome-structure scaffold was further evaluated by in vivo imaging system analysis.To further reinforce the osteoinductivity of the kagome-structure scaffold,a PCL kagome-structure scaffold with bone morphogenetic protein-2(BMP-2)containing HA hydrogel was fabricated and implanted in a calvarial defect model of rabbits for 16 weeks.The bone regeneration characteristics were evaluated with hematoxylin and eosin(H&E),Masson’s trichrome staining,and micro-CT image analysis.

Flash‑Induced High‑Throughput Porous Graphene via Synergistic Photo‑Effects for Electromagnetic Interference Shielding

Porous 2D materials with high conductivity and large surface area have been proposed for potential electromagnetic interference(EMI)shielding materials in future mobility and wearable applications to prevent signal noise,transmission inaccuracy,system malfunction,and health hazards.Here,we report on the synthesis of lightweight and flexible flash-induced porous graphene(FPG)with excellent EMI shielding performance.The broad spectrum of pulsed flashlight induces photo-chemical and photo-thermal reactions in polyimide films,forming 5×10 cm^(2)-size porous graphene with a hollow pillar structure in a few milliseconds.The resulting material demonstrated low density(0.0354 g cm^(−3))and outstanding absolute EMI shielding effectiveness of 1.12×10^(5) dB cm^(2) g^(−1).The FPG was characterized via thorough material analyses,and its mechanical durability and flexibility were confirmed by a bending cycle test.Finally,the FPG was utilized in drone and wearable applications,showing effective EMI shielding performance for internal/external EMI in a drone radar system and reducing the specific absorption rate in the human body.

Development of a Powder Extruder System for Dual-pore Tissue-engineering Scaffold Fabrication

In this study,we developed a powder extruder system that can extrude and deposit powder mixtures to overcome the reported limitations of conventional dualpore scaffold manufacturing methods.To evaluate the extrusion and deposition capability of the powder extruder system,3D tissue-engineering scaffolds with dual-pore characteristics were fabricated with a PCL/PEO/NaCl(polycaprolactone/polyethylene oxide/sodium chloride)powder mixture.In addition,to evaluate the fabricated scaffolds,their compressive modulus,morphology,and in-vitro cell activity were assessed.Consequently,it was confirmed that the proposed powder extruder system can fabricate dual-pore scaffolds with well-interconnected pores as well as arbitrary 3D shapes shown by the fabrication of a 3D femur-shape scaffold similar to the femur model.The results of the cell proliferation and Cell Counting Kit-8(CCK-8)assays,DNA content analysis and viability assays confirm that the dual-pore scaffold fabricated by the powder extruder system improves cell attachment,proliferation,and viability.

Numerical Visualization of Air Intake Induced by Free Surface Vortex

Free surface vortex control is vital in a pump sump system because the air absorbed by free surface vortex induces noise, vibration, and cavitation corrosion on the pumping system. In this study, the change of free surface vortex and air absorption in a pump intake has been investigated by the Volume of Fraction(VOF) method with steady multiphase flow model in order to represent the behavior of the free surface vortex exactly. The homogeneous free surface model is used to apply interactions of air and water. The results show that air intake by the free surface vortex motion can be visualized using the iso-surface of air volume fraction. The vortices make an air column from the free surface to the pump intake. Also, it was found that the free surface vortex can be controlled by installing curtain walls.