Power&signal multiplex transmission(P&SMT)is a technique that uses power electronic circuits for communication signal transmission.In this paper,a three-phase cascaded multilevel inverter-based P&S MT syst...Power&signal multiplex transmission(P&SMT)is a technique that uses power electronic circuits for communication signal transmission.In this paper,a three-phase cascaded multilevel inverter-based P&S MT system is proposed.The proposed method can transmit communication signals without using a Controller Area Network bus,thereby reducing the wiring cost of the conventional electric vehicle(EV)communication system.The designed system can achieve motor speed regulation and battery balance discharging for EVs.With the combined pulse width modulation scheme and frequency shift keying method,both power and communication signals are transmitted successfully in a simulation model implemented in Matlab/Simulink.By evaluating the bit error rate of the transmitted signal,the maximum signal rate of the proposed system is determined as 600 bit/s.展开更多
In this paper,IGBT history is briefl y reviewed and IGBT chip technology is discussed in detail,especially for soft punch through,carrier injection enhancement and trench technologies.Concurrently with the improvement...In this paper,IGBT history is briefl y reviewed and IGBT chip technology is discussed in detail,especially for soft punch through,carrier injection enhancement and trench technologies.Concurrently with the improvements in chip technology,there has been rapid development of the packaging technology which will be discussed in this paper.Some suggested technologies of IGBT in the future are presented to conclude the paper.展开更多
The popularity of insulated gate bipolar transistors(IGBTs)for use in high-voltage direct current(HVDC)transmission and flexible AC transmission systems(FACTS)is increasing.Unfortunately,for these applications wire-bo...The popularity of insulated gate bipolar transistors(IGBTs)for use in high-voltage direct current(HVDC)transmission and flexible AC transmission systems(FACTS)is increasing.Unfortunately,for these applications wire-bond IGBT technology has a number of shortcomings,such as insufficient current ratings for the most powerful schemes,and inability to fail to short-circuit.Press-pack IGBT technology,conversely,offers increased current ratings,and an inherent short-circuit failure mode,making it a more attractive choice for HVDC and FACTS.However,the design and manufacture of these devices requires a comprehensive understanding of the unique technical challenges,which differ markedly from those for wirebond modules or traditional pressure contact devices.Specific challenges include providing a high degree of mechanical protection for the IGBT chip against normal operating stresses.Furthermore,it is essential to achieve uniform contact pressure across each chip surface to ensure optimum performance.To achieve this,manufacturers have designed products that use rigid copper electrodes manufactured to tighter tolerances than for other pressure contact devices,such as thyristors,and products that use compliant electrodes,incorporating spring assemblies.Dynex is in the advanced stages of development of press-pack IGBT technology with demonstrated robust solutions for the technical challenges outlined in this paper.Design success has been achieved through the use of state-of-the-art simulations in conjunction with a long history of manufacturing expertise for bipolar and IGBT products.Finally,multiple press-pack IGBT variants are currently undergoing evaluation tests prior to product release.展开更多
An overview of current thermal challenges in transport electrification is introduced in order to underpin the research developments and trends of recent thermal management techniques.Currently,explorations of intellig...An overview of current thermal challenges in transport electrification is introduced in order to underpin the research developments and trends of recent thermal management techniques.Currently,explorations of intelligent thermal management and control strategies prevail among car manufacturers in the context of climate change and global warming impacts.Therefore,major cutting-edge systematic approaches in electrified powertrain are summarized in the first place.In particular,the important role of heating,ventilation and air-condition system(HVAC)is emphasised.The trends in developing efficient HVAC system for future electrified powertrain are analysed.Then electric machine efficiency is under spotlight which could be improved by introducing new thermal management techniques and strengthening the efforts of driveline integrations.The demanded integration efforts are expected to provide better value per volume,or more power output/torque per unit with smaller form factor.Driven by demands,major thermal issues of high-power density machines are raised including the comprehensive understanding of thermal path,and multiphysics challenges are addressed whilst embedding power electronic semiconductors,non-isotropic electromagnetic materials and thermal insulation materials.Last but not least,the present review has listed several typical cooling techniques such as liquid cooling jacket,impingement/spray cooling and immersion cooling that could be applied to facilitate the development of integrated electric machine,and a mechanic-electric-thermal holistic approach is suggested at early design phase.Conclusively,a brief summary of the emerging new cooling techniques is presented and the keys to a successful integration are concluded.展开更多
We have studied the influence of design and process variations on the electrical performance of SiC Schottky diodes. On the design side, two design variations are used in the active cell of the diode(segment design a...We have studied the influence of design and process variations on the electrical performance of SiC Schottky diodes. On the design side, two design variations are used in the active cell of the diode(segment design and stripe design). In addition, there are two more design variations employed for the edge termination layout of the diodes, namely, field limiting ring(FLR) and junction termination extension(JTE). On the process side, some diodes have gone through an N;O annealing step. The segment design resulted in a lower forward voltage drop(VF) in the diodes and the FLR design turned out to be a better choice for blocking voltages, in the reverse bias.Also, N;O annealing has shown a detrimental effect on the diodes’ blocking performance, which have JTE as their termination design. It degrades the blocking capability of the diodes significantly.展开更多
Super-hydrophobic surfaces are quite common in nature,inspiring people to continually explore its water-repellence property and applications to our lives.It has been generally agreed that the property of super-hydroph...Super-hydrophobic surfaces are quite common in nature,inspiring people to continually explore its water-repellence property and applications to our lives.It has been generally agreed that the property of super-hydrophobicity is mainly contributed by the microscale or nanoscale(or even smaller)architecture on the surface.Besides,there is an energy barrier between the Cassie-Baxter wetting state and the Wenzel wetting state.An optimized square post micro structure with truncated square pyramid geometry is introduced in this work to increase the energy barrier,enhancing the robustness of super-hydrophobicity.Theoretical analysis is conducted based on the wetting transition energy curves.Numerical simulation based on a phase-field lattice Boltzmann method is carried out to verify the theoretical analysis.The numerical simulation agrees well with the theoretical analysis,showing the positive significance of the proposed micro structure.Furthermore,another novel micro structure of rough surface is presented,which combines the advantages of truncated pyramid geometry and noncommunicating roughness elements.Theoretical analysis shows that the novel micro structure of rough surface can effectively hinder the Cassie-Baxter state to Wenzel state transition,furthefly enhancing the robustness of the surface hydrophobicity.展开更多
Insulated gate bipolar transistor(IGBT)power module is used for power switching transistor devices in the power supply and motor control circuits in both hybrid electric vehicles and electric vehicles.The target of he...Insulated gate bipolar transistor(IGBT)power module is used for power switching transistor devices in the power supply and motor control circuits in both hybrid electric vehicles and electric vehicles.The target of heat flux of IGBT is continuously increasing due to the demand for power rating improvements and miniaturisation.Without suitable efficient cooling technolo-gies,excessively high temperature and uneven temperature distribution can cause high thermal stress,eventually leading to severe module failures.Therefore,highly efficient cooling solutions are highly required.Vapour chamber with phase change can provide quick heat transfer and low temperature gradient.This study proposes a new IGBT structure integrated with vapour chamber.The tests and simulation results indicate that the thermal and thermo-mechanical performances of IGBT integrated with vapour chamber are better than those of the IGBT with copper baseplate module.The thermal resistance between the junction and heat sink is reduced from 0.25 to 0.14°C/W,and the temperature uniformity is greatly improved due to the phase change in the vapour chamber.The simulation also investigates the thermal stress distribution,deformation and thermal fatigue lifespan of IGBT power electronics module.A reduction of 21.8%in thermal stress and an increase of 9%in lifespan of Sn-3.5Ag solder are achieved.展开更多
基金Supported by National Natural Science Foundation of China(62001131)Guangxi Natural Science (2019GXNSF-BA245066)+1 种基金Guangxi Science and Technology Base and Talent Special Project(AD19245042)the Dean Project of Guangxi Key Laboratory of WirelessBroadband Communication and Signal Processing Grant(GXKL06190102)。
文摘Power&signal multiplex transmission(P&SMT)is a technique that uses power electronic circuits for communication signal transmission.In this paper,a three-phase cascaded multilevel inverter-based P&S MT system is proposed.The proposed method can transmit communication signals without using a Controller Area Network bus,thereby reducing the wiring cost of the conventional electric vehicle(EV)communication system.The designed system can achieve motor speed regulation and battery balance discharging for EVs.With the combined pulse width modulation scheme and frequency shift keying method,both power and communication signals are transmitted successfully in a simulation model implemented in Matlab/Simulink.By evaluating the bit error rate of the transmitted signal,the maximum signal rate of the proposed system is determined as 600 bit/s.
文摘In this paper,IGBT history is briefl y reviewed and IGBT chip technology is discussed in detail,especially for soft punch through,carrier injection enhancement and trench technologies.Concurrently with the improvements in chip technology,there has been rapid development of the packaging technology which will be discussed in this paper.Some suggested technologies of IGBT in the future are presented to conclude the paper.
文摘The popularity of insulated gate bipolar transistors(IGBTs)for use in high-voltage direct current(HVDC)transmission and flexible AC transmission systems(FACTS)is increasing.Unfortunately,for these applications wire-bond IGBT technology has a number of shortcomings,such as insufficient current ratings for the most powerful schemes,and inability to fail to short-circuit.Press-pack IGBT technology,conversely,offers increased current ratings,and an inherent short-circuit failure mode,making it a more attractive choice for HVDC and FACTS.However,the design and manufacture of these devices requires a comprehensive understanding of the unique technical challenges,which differ markedly from those for wirebond modules or traditional pressure contact devices.Specific challenges include providing a high degree of mechanical protection for the IGBT chip against normal operating stresses.Furthermore,it is essential to achieve uniform contact pressure across each chip surface to ensure optimum performance.To achieve this,manufacturers have designed products that use rigid copper electrodes manufactured to tighter tolerances than for other pressure contact devices,such as thyristors,and products that use compliant electrodes,incorporating spring assemblies.Dynex is in the advanced stages of development of press-pack IGBT technology with demonstrated robust solutions for the technical challenges outlined in this paper.Design success has been achieved through the use of state-of-the-art simulations in conjunction with a long history of manufacturing expertise for bipolar and IGBT products.Finally,multiple press-pack IGBT variants are currently undergoing evaluation tests prior to product release.
基金This project has been supported in the frame of the BIS-Funded Programme 113167the Royal Society project 1130182 and European Union project H2020-MSCA-RISE 778104.
文摘An overview of current thermal challenges in transport electrification is introduced in order to underpin the research developments and trends of recent thermal management techniques.Currently,explorations of intelligent thermal management and control strategies prevail among car manufacturers in the context of climate change and global warming impacts.Therefore,major cutting-edge systematic approaches in electrified powertrain are summarized in the first place.In particular,the important role of heating,ventilation and air-condition system(HVAC)is emphasised.The trends in developing efficient HVAC system for future electrified powertrain are analysed.Then electric machine efficiency is under spotlight which could be improved by introducing new thermal management techniques and strengthening the efforts of driveline integrations.The demanded integration efforts are expected to provide better value per volume,or more power output/torque per unit with smaller form factor.Driven by demands,major thermal issues of high-power density machines are raised including the comprehensive understanding of thermal path,and multiphysics challenges are addressed whilst embedding power electronic semiconductors,non-isotropic electromagnetic materials and thermal insulation materials.Last but not least,the present review has listed several typical cooling techniques such as liquid cooling jacket,impingement/spray cooling and immersion cooling that could be applied to facilitate the development of integrated electric machine,and a mechanic-electric-thermal holistic approach is suggested at early design phase.Conclusively,a brief summary of the emerging new cooling techniques is presented and the keys to a successful integration are concluded.
文摘We have studied the influence of design and process variations on the electrical performance of SiC Schottky diodes. On the design side, two design variations are used in the active cell of the diode(segment design and stripe design). In addition, there are two more design variations employed for the edge termination layout of the diodes, namely, field limiting ring(FLR) and junction termination extension(JTE). On the process side, some diodes have gone through an N;O annealing step. The segment design resulted in a lower forward voltage drop(VF) in the diodes and the FLR design turned out to be a better choice for blocking voltages, in the reverse bias.Also, N;O annealing has shown a detrimental effect on the diodes’ blocking performance, which have JTE as their termination design. It degrades the blocking capability of the diodes significantly.
文摘Super-hydrophobic surfaces are quite common in nature,inspiring people to continually explore its water-repellence property and applications to our lives.It has been generally agreed that the property of super-hydrophobicity is mainly contributed by the microscale or nanoscale(or even smaller)architecture on the surface.Besides,there is an energy barrier between the Cassie-Baxter wetting state and the Wenzel wetting state.An optimized square post micro structure with truncated square pyramid geometry is introduced in this work to increase the energy barrier,enhancing the robustness of super-hydrophobicity.Theoretical analysis is conducted based on the wetting transition energy curves.Numerical simulation based on a phase-field lattice Boltzmann method is carried out to verify the theoretical analysis.The numerical simulation agrees well with the theoretical analysis,showing the positive significance of the proposed micro structure.Furthermore,another novel micro structure of rough surface is presented,which combines the advantages of truncated pyramid geometry and noncommunicating roughness elements.Theoretical analysis shows that the novel micro structure of rough surface can effectively hinder the Cassie-Baxter state to Wenzel state transition,furthefly enhancing the robustness of the surface hydrophobicity.
基金The authors would like to acknowledge the supports from EU H2020-MSCA-RISE project(Ref.778104)of Smart thermal management of high power microprocessors using phase-change(ThermaSMART)Innovate UK&APC ACeDrive Project(Ref.113167)。
文摘Insulated gate bipolar transistor(IGBT)power module is used for power switching transistor devices in the power supply and motor control circuits in both hybrid electric vehicles and electric vehicles.The target of heat flux of IGBT is continuously increasing due to the demand for power rating improvements and miniaturisation.Without suitable efficient cooling technolo-gies,excessively high temperature and uneven temperature distribution can cause high thermal stress,eventually leading to severe module failures.Therefore,highly efficient cooling solutions are highly required.Vapour chamber with phase change can provide quick heat transfer and low temperature gradient.This study proposes a new IGBT structure integrated with vapour chamber.The tests and simulation results indicate that the thermal and thermo-mechanical performances of IGBT integrated with vapour chamber are better than those of the IGBT with copper baseplate module.The thermal resistance between the junction and heat sink is reduced from 0.25 to 0.14°C/W,and the temperature uniformity is greatly improved due to the phase change in the vapour chamber.The simulation also investigates the thermal stress distribution,deformation and thermal fatigue lifespan of IGBT power electronics module.A reduction of 21.8%in thermal stress and an increase of 9%in lifespan of Sn-3.5Ag solder are achieved.