The present work adopted Reliability Centered Maintenance (RCM) methodology to evaluate marginal oilfield Early Production Facility (EPF) system to properly understand its functional failures and to develop an efficie...The present work adopted Reliability Centered Maintenance (RCM) methodology to evaluate marginal oilfield Early Production Facility (EPF) system to properly understand its functional failures and to develop an efficient maintenance strategy for the system. The outcome of the RCM conducted for a typical EPF within the Niger Delta zone of Nigeria provides an indication of equipment whose failure can significantly affect operations at the production facility. These include the steam generation unit and the wellhead choke assembly, using a risk-based failure Criticality Analysis. Failure Mode and Effect Analysis (FMEA) was conducted for the identified critical equipment on a component basis. Each component of the equipment was analyzed to identify the failure modes, causes and the effect of the failure. The outcome of the FMEA analysis aided the development of a robust maintenance management strategy, which is based on an optimized mix of corrective, preventive and condition-based monitoring maintenance for the marginal oilfield EPF.展开更多
Natural decline in various mainstream oilfield reserves and the high investment capital in upstream exploration and project development have promoted attention towards smaller oilfields referred to as Marginal fields....Natural decline in various mainstream oilfield reserves and the high investment capital in upstream exploration and project development have promoted attention towards smaller oilfields referred to as Marginal fields. This provides operators the opportunity to commence exploration and production with minimum requirements of design, installation, and operations. Although the low Capital Expenditure (CAPEX) requirement favors the start-up of marginal oilfield operations, several operators are not able to sustain the field’s operations due to the high Operational Expenditure (OPEX), particularly arising from facilities’ maintenance. The aim of this paper is to review the maintenance strategies adopted in marginal oilfields, assess their effectiveness, and provide a pointer towards efficient and viable maintenance strategies for the sustainability of marginal oilfields. The study showed that time-based preventive maintenance is predominant in the oil industry, which constitutes up to 40% of net operational expenses. In other cases, reactive maintenance is adopted, which often results in an unplanned shutdown, known to be responsible for nearly half of the overall losses of an oil facility. A paradigm shift in maintenance to Reliability Centered Maintenance (RCM) was explored for marginal oilfield, with a comprehensive review of various maintenance strategies, ranging from maintenance optimization strategies, Heuristics and Metaheuristics, Artificial Intelligence (AI), and Data Mining techniques. It was observed that the application of AI best addresses the proposed RCM for marginal oilfields. This was drawn from the recorded limitations of the other concepts from verifiable similar works, where different AI techniques and Data analytics methods have been successfully applied to aid RCM.展开更多
文摘The present work adopted Reliability Centered Maintenance (RCM) methodology to evaluate marginal oilfield Early Production Facility (EPF) system to properly understand its functional failures and to develop an efficient maintenance strategy for the system. The outcome of the RCM conducted for a typical EPF within the Niger Delta zone of Nigeria provides an indication of equipment whose failure can significantly affect operations at the production facility. These include the steam generation unit and the wellhead choke assembly, using a risk-based failure Criticality Analysis. Failure Mode and Effect Analysis (FMEA) was conducted for the identified critical equipment on a component basis. Each component of the equipment was analyzed to identify the failure modes, causes and the effect of the failure. The outcome of the FMEA analysis aided the development of a robust maintenance management strategy, which is based on an optimized mix of corrective, preventive and condition-based monitoring maintenance for the marginal oilfield EPF.
文摘Natural decline in various mainstream oilfield reserves and the high investment capital in upstream exploration and project development have promoted attention towards smaller oilfields referred to as Marginal fields. This provides operators the opportunity to commence exploration and production with minimum requirements of design, installation, and operations. Although the low Capital Expenditure (CAPEX) requirement favors the start-up of marginal oilfield operations, several operators are not able to sustain the field’s operations due to the high Operational Expenditure (OPEX), particularly arising from facilities’ maintenance. The aim of this paper is to review the maintenance strategies adopted in marginal oilfields, assess their effectiveness, and provide a pointer towards efficient and viable maintenance strategies for the sustainability of marginal oilfields. The study showed that time-based preventive maintenance is predominant in the oil industry, which constitutes up to 40% of net operational expenses. In other cases, reactive maintenance is adopted, which often results in an unplanned shutdown, known to be responsible for nearly half of the overall losses of an oil facility. A paradigm shift in maintenance to Reliability Centered Maintenance (RCM) was explored for marginal oilfield, with a comprehensive review of various maintenance strategies, ranging from maintenance optimization strategies, Heuristics and Metaheuristics, Artificial Intelligence (AI), and Data Mining techniques. It was observed that the application of AI best addresses the proposed RCM for marginal oilfields. This was drawn from the recorded limitations of the other concepts from verifiable similar works, where different AI techniques and Data analytics methods have been successfully applied to aid RCM.
