Targeting new ways for large-scale,high-speed surface functionalization using direct laser interference patterning in a roll-to-roll process

Direct Laser Interference Patterning(DLIP)is used to texture current collector foils in a roll-to-roll process using a high-power picosecond pulsed laser system operating at either fundamental wavelength of 1064 nm or 2nd harmonic of 532 nm.The raw beam having a diameter of 3 mm@1/e^(2) is shaped into an elongated top-hat intensity profile using a diffractive so-called FBS■-L element and cylindrical telescopes.The shaped beam is split into its diffraction orders,where the two first orders are parallelized and guided into a galvanometer scanner.The deflected beams inside the scan head are recombined with an F-theta objective on the working position generating the interference pattern.The DLIP spot has a line-like interference pattern with about 15μm spatial period.Laser fluences of up to 8 J cm^(-2) were achieved using a maximum pulse energy of 0.6 mJ.Furthermore,an in-house built roll-to-roll machine was developed.Using this setup,aluminum and copper foil of 20μm and 9μm thickness,respectively,could be processed.Subsequently to current collector structuring coating of composite electrode material took place.In case of lithium nickel manganese cobalt oxide(NMC 622)cathode deposited onto textured aluminum current collector,an increased specific discharge capacity could be achieved at a C-rate of 1℃.For the silicon/graphite anode material deposited onto textured copper current collector,an improved rate capability at all C-rates between C/10 and 5℃ was achieved.The rate capability was increased up to 100%compared to reference material.At C-rates between C/2 and 2℃,the specific discharge capacity was increased to 200 mAh g^(-1),while the reference electrodes with untextured current collector foils provided a specific discharge capacity of 100 m Ah g^(-1),showing the potential of the DLIP technology for cost-effective production of battery cells with increased cycle lifetime.

陶瓷基体热喷涂涂层的研究进展

由于表面改性的需要,陶瓷基体对热喷涂涂层方案的需求也在日益增加。根据基体结构和性能的不同,需要开发特殊的基体相关的制备概念。本文展示一些在烧结氮化硅和AlN陶瓷上沉积涂层的概念。使用传统的喷砂工艺处理的基体近表面区域粗糙度低并会带来损害。作为替代方法 ,激光刻蚀被用来改变陶瓷基体的热喷涂表面特性。通过选择适当的激光刻蚀参数和喷涂方法,成功地制备了与陶瓷基体具有良好结合性能的大气等离子喷涂(APS)和悬浮液超音速火焰喷涂(suspension-HVOFAl2O3)涂层。

The role of polysulfide-saturation in electrolytes for high power applications of real world Li-S pouch cells

The lithium-sulfur(Li-S)technology is the most promising candidate for next-generation batteries due to its high theoretical specific energy and steady progress for applications requiring lightweight batteries such as aviation or heavy electric vehicles.For these applications,however,the rate capability of Li-S cells requires significant improvement.Advanced electrolyte formulations in Li-S batteries enable new pathways for cell development and adjustment of all components.However,their rate capability at pouch cell level is often neither evaluated nor compared to state of the art(SOTA)LiTFSI/dimethoxyethane/dioxolane(LITFSI:lithium-bis(trifluoromethylsulfonyl)imide)electrolyte.Herein,the combination of the sparingly polysulfide(PS)solvating hexylmethylether/1,2-dimethoxyethane(HME/DME)electrolyte and highly conductive carbon nanotube Buckypaper(CNT-BP)with low porosity was evaluated in both coin and pouch cells and compared to dimethoxyethane/dioxolane reference electrolyte.An advanced sulfur transfer melt infiltration was employed for cathode production with CNT-BP.The Li+ion coordination in the HME/DME electrolyte was investigated by nuclear magnetic resonance(NMR)and Raman spectroscopy.Additionally,ionic conductivity and viscosity was investigated for the pristine electrolyte and a polysulfide-statured solution.Both electrolytes,DME/DOL-1/1(DOL:1,3-dioxolane)and HME/DME-8/2,are then combined with CNT-BP and transferred to multi-layered pouch cells.This study reveals that the ionic conductivity of the electrolyte increases drastically over state of(dis)charge especially for DME/DOL electrolyte and lean electrolyte regime leading to a better rate capability for the sparingly polysulfide solvating electrolyte.The evaluation in prototype cells is an important step towards bespoke adaption of Li-S batteries for practical applications.

Mechanism of superlubricity of a DLC/Si_(3)N_(4) contact in the presence of castor oil and other green lubricants

To meet the surging needs in energy efficiency and eco-friendly lubricants,a novel superlubricious technology using a vegetable oil and ceramic materials is proposed.By coupling different hydrogen-free amorphous carbon coatings with varying fraction of sp^(2) and sp^(3) hybridized carbon in presence of a commercially available silicon nitride bulk ceramic,castor oil provides superlubricity although the liquid vegetable oil film in the contact is only a few nanometres thick at most.Besides a partial liquid film possibly separating surfaces in contact,local tribochemical reactions between asperities are essential to maintain superlubricity at low speeds.High local pressure activates chemical degradation of castor oil generating graphitic/graphenic-like species on top of asperities,thus helping both the chemical polishing of surface and its chemical passivation by H and OH species.Particularly,the formation of the formation of–(CH_(2)–CH_(2))n–noligomers have been evidenced to have a major role in the friction reduction.Computer simulation unveils that formation of chemical degradation products of castor oil on friction surfaces are favoured by the quantity of sp^(2)-hybridized carbon atoms in the amorphous carbon structure.Hence,tuning sp^(2)-carbon content in hydrogen-free amorphous carbon,in particular,on the top layers of the coating,provides an alternative way to control superlubricity achieved with castor oil and other selected green lubricants.