A new roll shifting strategy with varying stroke and varying step was investigated,Two characteristic parameters including cat ear height and gap contour smoothness were introduced to assess the effect of shifting str...A new roll shifting strategy with varying stroke and varying step was investigated,Two characteristic parameters including cat ear height and gap contour smoothness were introduced to assess the effect of shifting strategy on roll wear,and the relation between characteristic parameters and shifting strategy was established.Both varying stroke and varying step can reduce cat ear height and gap contour smoothness,so the shifting strategy with varying stroke and varying step is better than the one with either varying stroke or varying step,Based on the effect of shifting control parameters on characteristic parameters of roll wear,the selection principle of these shifting control parameters was gained.A case study was conducted to validate the proposed roll shifting strategy,reducing uncontrollable quartic loading gap contour,improving strip profile and extending rolling length of a rolling campaign.展开更多
The load distribution of multi-row bearings of large strip rolling mill is fully analyzed by 3D contact boundary element method （BEM）. It is found out that bearings are frequently worn out due to serious uneven load...The load distribution of multi-row bearings of large strip rolling mill is fully analyzed by 3D contact boundary element method （BEM）. It is found out that bearings are frequently worn out due to serious uneven load on the multi-row rollers. The constraint mechanism of the previous rolling system is found to be unreasonable by theoretical analysis on heavy machinery structure. A mechanism of self-aligning even load for workroll bearing of 2 050 mm hot rolling mill of Baoshan I＆S Co. is developed. This device is manufactured with particular regard to the structure of 2 050 mm hot rolling mill mentioned above. Hence, uneven load on multi-row bearings is greatly relieved and their lives are remarkably prolonged. Meanwhile, theoretical analysis and on-spot tests prove the rationality and validity of the device.展开更多
The slab yard in a hot strip rolling mill is a key link and a buffer in the production system, which joins continuous rolling process and continuous casting process. There are a large quantity of operations of input ...The slab yard in a hot strip rolling mill is a key link and a buffer in the production system, which joins continuous rolling process and continuous casting process. There are a large quantity of operations of input and output in the slab yard. Throughout systematic analysis and research on the slab yard, the mathematical models of logistics decision for input, output and restorage operation are built. On the basis of these decision models, the management system for the slab yard is developed. Simulation application to Human Iron & Steel Complex of China shows that they are very effective.展开更多
基金Project(50974039) supported by the National Natural Science Foundation of China
文摘A new roll shifting strategy with varying stroke and varying step was investigated,Two characteristic parameters including cat ear height and gap contour smoothness were introduced to assess the effect of shifting strategy on roll wear,and the relation between characteristic parameters and shifting strategy was established.Both varying stroke and varying step can reduce cat ear height and gap contour smoothness,so the shifting strategy with varying stroke and varying step is better than the one with either varying stroke or varying step,Based on the effect of shifting control parameters on characteristic parameters of roll wear,the selection principle of these shifting control parameters was gained.A case study was conducted to validate the proposed roll shifting strategy,reducing uncontrollable quartic loading gap contour,improving strip profile and extending rolling length of a rolling campaign.
基金This project is supported by National Ninth-five Key Technologies R&D Program of China(No.9552801-0201)National Natural Science Foundation of China(No.50575155).
文摘The load distribution of multi-row bearings of large strip rolling mill is fully analyzed by 3D contact boundary element method （BEM）. It is found out that bearings are frequently worn out due to serious uneven load on the multi-row rollers. The constraint mechanism of the previous rolling system is found to be unreasonable by theoretical analysis on heavy machinery structure. A mechanism of self-aligning even load for workroll bearing of 2 050 mm hot rolling mill of Baoshan I＆S Co. is developed. This device is manufactured with particular regard to the structure of 2 050 mm hot rolling mill mentioned above. Hence, uneven load on multi-row bearings is greatly relieved and their lives are remarkably prolonged. Meanwhile, theoretical analysis and on-spot tests prove the rationality and validity of the device.
文摘The slab yard in a hot strip rolling mill is a key link and a buffer in the production system, which joins continuous rolling process and continuous casting process. There are a large quantity of operations of input and output in the slab yard. Throughout systematic analysis and research on the slab yard, the mathematical models of logistics decision for input, output and restorage operation are built. On the basis of these decision models, the management system for the slab yard is developed. Simulation application to Human Iron & Steel Complex of China shows that they are very effective.
