Novel composite material with a wide pore distribution was synthesized by an in situ technique using spent FCC catalyst as raw material. The characterization results indicated that the composite material contained 56....Novel composite material with a wide pore distribution was synthesized by an in situ technique using spent FCC catalyst as raw material. The characterization results indicated that the composite material contained 56.7% of zeolite Y and exhibited a much larger specific surface area and pore volume as well as strong hydrothermal stability. Fluid catalytic cracking(FCC) catalyst was prepared based on the composite material. The results indicated that the as-prepared catalyst possessed a unique pore structure that was advantageous to the diffusion-controlled reactions. In addition, the attrition resistance, activity and hydrothermal stability of the studied catalyst were superior to those of the reference catalyst. The catalyst also exhibited excellent nickel and vanadium passivation performance, strong bottoms upgrading selectivity, and better gasoline and coke selectivity. In comparison to the reference catalyst, the yields of the gasoline and light oil increased by 1.61 and 1.31 percentage points, respectively, and the coke yield decreased by 0.22 percentage points, and the olefin content in the produced gasoline reduced by 2.51 percentage points, with the research octane number increased by 0.7 unit.展开更多
This paper has provided an effective method to utilize the filter residue. A Y zeolite-containing composite and a fluid catalytic cracking(FCC) catalyst had been successfully prepared by an in-situ crystallization tec...This paper has provided an effective method to utilize the filter residue. A Y zeolite-containing composite and a fluid catalytic cracking(FCC) catalyst had been successfully prepared by an in-situ crystallization technology using filter residue and kaolin as raw materials. The samples were characterized by XRD, FT-IR, SEM, and N_2 adsorption-desorption techniques and evaluated in a bench FCC unit. In comparison to the reference samples synthesized from single kaolin,the silica/alumina molar ratio, the external surface area, and the total pore volume of the composite increased by 16.2%,14.5%, and 16.2%, respectively. The catalyst possessed more meso-and macro-pores and more acid sites than the reference catalyst, and exhibited better coke selectivity. The prepared catalyst had the optimum isomerization and aromatization performance. The olefin content in the cracked gasoline obtained over this catalyst was reduced by 5.05 percentage points with the research octane number of gasoline increased by 0.5 units.展开更多
基金provided by the National Natural Science Foundation of China(No.21371055)the Hunan provincial Natural Science Foundation of China(No.11JJ2008)the Hunan provincial Colleges and Universities Innovation Platform Open Fund Project(No.15K049)
文摘Novel composite material with a wide pore distribution was synthesized by an in situ technique using spent FCC catalyst as raw material. The characterization results indicated that the composite material contained 56.7% of zeolite Y and exhibited a much larger specific surface area and pore volume as well as strong hydrothermal stability. Fluid catalytic cracking(FCC) catalyst was prepared based on the composite material. The results indicated that the as-prepared catalyst possessed a unique pore structure that was advantageous to the diffusion-controlled reactions. In addition, the attrition resistance, activity and hydrothermal stability of the studied catalyst were superior to those of the reference catalyst. The catalyst also exhibited excellent nickel and vanadium passivation performance, strong bottoms upgrading selectivity, and better gasoline and coke selectivity. In comparison to the reference catalyst, the yields of the gasoline and light oil increased by 1.61 and 1.31 percentage points, respectively, and the coke yield decreased by 0.22 percentage points, and the olefin content in the produced gasoline reduced by 2.51 percentage points, with the research octane number increased by 0.7 unit.
基金financially supported by the National Natural Science Foundation of China (No.21371055)the Hunan Provincial Colleges and Universities Innovation Platform Open Fund Project (No.15K049)
文摘This paper has provided an effective method to utilize the filter residue. A Y zeolite-containing composite and a fluid catalytic cracking(FCC) catalyst had been successfully prepared by an in-situ crystallization technology using filter residue and kaolin as raw materials. The samples were characterized by XRD, FT-IR, SEM, and N_2 adsorption-desorption techniques and evaluated in a bench FCC unit. In comparison to the reference samples synthesized from single kaolin,the silica/alumina molar ratio, the external surface area, and the total pore volume of the composite increased by 16.2%,14.5%, and 16.2%, respectively. The catalyst possessed more meso-and macro-pores and more acid sites than the reference catalyst, and exhibited better coke selectivity. The prepared catalyst had the optimum isomerization and aromatization performance. The olefin content in the cracked gasoline obtained over this catalyst was reduced by 5.05 percentage points with the research octane number of gasoline increased by 0.5 units.