Performance of plasma-sprayed CuNiIn coatings and Mo coatings subjected to fretting fatigue

During atmospheric plasma spraying,a cooling process usually plays an important role in the coating quality,especially for the oxidation containment of metallic coatings.CuNiIn and Mo coatings were prepared using atmospheric plasma spraying with different cooling processes.The obtained coatings were characterized in terms of microstructure,microhardness and tensile strengths.The relation between the coating microstructure and their fretting fatigue behavior was emphasized.The results show that the sensitivity of Mo coatings to the cooling process is lower than CuNiIn coatings.The resistance to fretting fatigue is determined by the coating microhardness,correlated with the contents of oxides and pores.The fretting wear mechanisms of both the coatings are galling,third body abrasive wear and material transfer.

Numerical Simulation and Experimental Characterization of Clay Paste under Loads for Energy Saving in Clay Materials Processing

Requirements for the respect of the environment encourage to reduce the impact of human activity on the nature. Civil engineering answers these requirements by the development of ecological construction materials. This paper deals with the transformation of clay raw materials which enable the processing of environmentally friendly construction materials: in addition to their biodegradability, the alveolar fired clay materials allow energy saving in home heating thanks to their thermal isolation properties. But their manufacturing is a high energy consumption process, in particular during compaction, drying and firing which contribute to the emission of greenhouse gases. The goal of this paper is to study the rheology of clay pastes in order to develop low energy in manufacturing processes. For this purpose, theoretical and experimental approaches were carried out on six clay varieties. In the theoretical approach, a finite element (FE) simulation model has been developed for pressing a non-rigid material predicting deformations and stresses occurring within the clay structure. Experiments have then been carried out to validate the finite element modelling. In this experimental approach, the clay pastes were transformed with water content respecting the Atterberg limits which determine the plasticity of clays. The samples compaction has been carried out under variable loadings in order to determine the suitable low energy consumption loading.

Optimization of cold-sprayed AA2024/Al_2O_3 metal matrix composites via friction stir processing: Effect of rotation speeds

In this study, friction stir processing（FSP） was employed to modify cold-sprayed（CSed） AA2024/Al2 O3 metal matrix composites（MMCs）. Three different rotation speeds with a constant traverse speed were used for FSP. Microstructural analysis of the FSPed specimens reveals significant Al2 O3 particle refinement and improved particle distribution over the as-sprayed deposits. After FSP, a microstructural and mechanical gradient MMC through the thickness direction was obtained. Therefore, a hybrid technique combining these two solid-state processes, i.e. CS and FSP, was proposed to produce functionally gradient deposits. The Guinier-Preston-Bagaryatskii zone was dissolved during FSP, while the amounts at different rotation speeds were approximately the same, which is possibly due to the excellent thermal conductivity of the used Cu substrate. Mechanical property tests confirm that FSP can effectively improve the tensile performance and Vickers hardness of CSed AA2024/Al2 O3 MMCs. The properties can be further enhanced with a larger rotation speed with a maximum increase of 25.9% in ultimate tensile strength and27.4% in elongation at 1500 rpm. Friction tests show that FSP decreases the wear resistance of CSed MMCs deposits due to the breakup of Al2 O3 particles. The average values and fluctuations of friction coefficients at different rotation speeds vary significantly.

Loaded Rubber-Like Materials Subjected to Small-Amplitude Vibrations

This paper proposes a constitutive law and a method for characterizing highly preloaded viscoelastic materials subjected to linear （small-amplitude） vibrations. A multiplicative non-separable variables law has been suggested to model the behavior that depends on both stretch and time/frequency. This approach allows splitting the intricate combined test performed simultaneously on both stretch and frequency, generally in a limited experimental domain up to 100 Hz, into two independent tests. Thus, on one hand, the dynamic complex modulus dependent on frequency alone is evaluated on the basis of vibration tests in a large experimental domain up to 100 kHz. On the other hand, energetic parameters are determined from a quasi-static hyperelastic tensile test. The complex modulus, dependent on both stretch and frequency, is then deduced from the results acquired from uncoupled investigations. This work shows that, in extension, the elastic modulus increases with increasing stretch, and the loss factor decreases with increasing stretch; while, in compression, around the material undeformed state, the modulus increases as the stretch increases till a certain value of compression stretch （upturn point depending on material characteristics）, and then the modulus decreases as the stretch increases. Globally, preload rigidifies materials but reduces their damping property. These results closely match a well-known observation in solid mechanics.