Testing the robustness of particle-based separation models for the magnetic separation of a complex skarn ore

Physical separation processes are best understood in terms of the behaviour of individual ore particles.Yet,while different empirical particle-based separation modelling approaches have been developed,their predictive performance has never been tested under variable process conditions.Here,we investigated the predictive performance of a state-of-the-art particle-based separation model under variable feed composition for a laboratory-scale magnetic separation of a skarn ore.Two scenarios were investigated:one in which the mass flow of the different processing streams could be measured and one in which it had to be estimated from data.In both scenarios,the predictive models were sufficiently general to predict the process outcomes of new samples of variable composition.Nevertheless,the scenario in which mass flow could be measured was4%more precise in predicting mass balances.The process behaviour of minerals present at concentrations above 0.1%by weight could be accurately predicted.Our findings indicate the potential use of this method to minimize the costs of metallurgical testwork while providing in-depth understanding of the recovery behaviour of individual ore particles.Moreover,the method may be used to establish powerful tools to forecast mineral recoveries for partly new ore types at a running mining operation.

Development of Sensible Heat Storage Materials Using Sand, Clay and Coal Bottom Ash

In this paper, the mechanical and thermal properties of a sand-clay ceramic with additives coal bottom ash (CBA) waste from incinerator coal power plant are investigated to develop an alternative material for thermal energy storage (TES). Ceramic balls are developed at 1000°C and 1060°C using sintering or firing method. The obtained ceramics were compressed with a compression machine and thermally analyse using Decagon devise KD2 Pro thermal analyser. A muffle furnace was also used for thermal cycling at 610°C. It was found that the CBA increased the porosity, which resulted in the increase of the axial tensile strength reaching 3.5 MPa for sand-clay and ash ceramic. The ceramic balls with the required tensile strength for TES were selected. Their volumetric heat capacity, and thermal conductivity range respectively from 2.4075 MJ·m-3·°C-1 to 3.426 MJ·m-3·°C-1 and their thermal conductivity from 0.331 Wm-1·K-1, to 1.014 Wm-1·K-1 depending on sand origin, size and firing temperature. The selected formulas have good thermal stability because the most fragile specimens after 60 thermal cycles did not present any cracks. These properties allow envisioning the use of the ceramic balls developed as filler material for thermocline thermal energy storage (structured beds) in Concentrating Solar Power plants. And for other applications like solar cooker and solar dryer.