Bridgman directional solidification of investment castings is a key technology for the production of reliable and highly efficient gas turbine blades. In this paper, a mathematical model for three-dimensional （3D） s...Bridgman directional solidification of investment castings is a key technology for the production of reliable and highly efficient gas turbine blades. In this paper, a mathematical model for three-dimensional （3D） simulation of solidification process of single crystal investment castings was developed based on basic heat transfer equations. Complex heat radiation among the multiple blade castings and the furnace wall was considered in the model. Temperature distribution and temperature gradient in superalloy investment castings of single blade and multiple ones were investigated, respectively. The calculated cooling curves were compared with the experimental results and agreed well with the latter. It is indicated that the unsymmetrical temperature distribution and curved liquid-solid interface caused by the circle distribution of multiple turbine blades are probably main reasons why the stray grain and other casting defects occur in the turbine blade.展开更多
An experimental verification is reported on the early predicting index of agglomeration in bubbling fluidized bed. Coarse quartz sand, which has the same density but larger diameter than the bed material, was used to ...An experimental verification is reported on the early predicting index of agglomeration in bubbling fluidized bed. Coarse quartz sand, which has the same density but larger diameter than the bed material, was used to simulate the initial agglomerated particle. Wigner distribution was used to analyze the pressure fuctuation of the tested bed, and the average amplitude of local domain frequency （LDF） and local peak weighted average frequency （LPWA） under different operating conditions were measured and compared. The results showed that the LDF is sensitive to the agglomeration phenomena and had quick response to the incipient agglomeration in fluidized beds. It can be concluded from the results that these two parameters could be taken as the characteristic indexes to the agglomeration in fuidized beds.展开更多
Partial agglomeration is a major problem in fluidized beds. A chaotic analytical method based on the phase-plane invariant of the pressure fluctuations in the fluidized beds has been used to warn of agglomeration at a...Partial agglomeration is a major problem in fluidized beds. A chaotic analytical method based on the phase-plane invariant of the pressure fluctuations in the fluidized beds has been used to warn of agglomeration at an early stage. Cold tests （no combustion） and hot tests （combustion） in fluidized beds show that the phase-plane invariant of the pressure fluctuations can distinguish the dynamic behavior of fluidized beds with different flow rates in cold tests. With combustion, when the flow rate was kept constant, agglomeration was detected very early by looking at the phase-plane invariant. The phase-plane invariant can be used to distinguish changes in fluidized beds due to changes in the flow rate, agglomeration, or various other factors. Therefore, this reliable agglomeration early warning system can be used for better control of circulating fluidized beds.展开更多
文摘Bridgman directional solidification of investment castings is a key technology for the production of reliable and highly efficient gas turbine blades. In this paper, a mathematical model for three-dimensional （3D） simulation of solidification process of single crystal investment castings was developed based on basic heat transfer equations. Complex heat radiation among the multiple blade castings and the furnace wall was considered in the model. Temperature distribution and temperature gradient in superalloy investment castings of single blade and multiple ones were investigated, respectively. The calculated cooling curves were compared with the experimental results and agreed well with the latter. It is indicated that the unsymmetrical temperature distribution and curved liquid-solid interface caused by the circle distribution of multiple turbine blades are probably main reasons why the stray grain and other casting defects occur in the turbine blade.
文摘An experimental verification is reported on the early predicting index of agglomeration in bubbling fluidized bed. Coarse quartz sand, which has the same density but larger diameter than the bed material, was used to simulate the initial agglomerated particle. Wigner distribution was used to analyze the pressure fuctuation of the tested bed, and the average amplitude of local domain frequency （LDF） and local peak weighted average frequency （LPWA） under different operating conditions were measured and compared. The results showed that the LDF is sensitive to the agglomeration phenomena and had quick response to the incipient agglomeration in fluidized beds. It can be concluded from the results that these two parameters could be taken as the characteristic indexes to the agglomeration in fuidized beds.
基金the Ishikawajima-Harima Heavy Industries Co., Ltd., Japan
文摘Partial agglomeration is a major problem in fluidized beds. A chaotic analytical method based on the phase-plane invariant of the pressure fluctuations in the fluidized beds has been used to warn of agglomeration at an early stage. Cold tests （no combustion） and hot tests （combustion） in fluidized beds show that the phase-plane invariant of the pressure fluctuations can distinguish the dynamic behavior of fluidized beds with different flow rates in cold tests. With combustion, when the flow rate was kept constant, agglomeration was detected very early by looking at the phase-plane invariant. The phase-plane invariant can be used to distinguish changes in fluidized beds due to changes in the flow rate, agglomeration, or various other factors. Therefore, this reliable agglomeration early warning system can be used for better control of circulating fluidized beds.
