This paper aims to develop a surface modification process to improve the surface properties of the middle trough.The coatings were prepared by plasma cladding with Fe-Cr-B-Si-based alloy powders (Ig 6 and Ig7).The org...This paper aims to develop a surface modification process to improve the surface properties of the middle trough.The coatings were prepared by plasma cladding with Fe-Cr-B-Si-based alloy powders (Ig 6 and Ig7).The organizational structure and micro-hardness of the coatings were analyzed by laboratory equipments.The friction and wear tests were performed to investigate the friction-wear properties of middle trough.The coatings have higher hardness and good friction-wear properties than the substrate.The hardness and friction wear properties of the coating with Ig7 powder are better than those with Ig6 powder.The experimental results show that the surface properties of the middle trough are improved by Fe-Cr-B-Si-based alloy coating,which can improve the middle trough service life.The plasma cladding can be widely used in the surface-modification of middle trough to reduce the waste of resources.展开更多
A plasma cladding experiment was carried out to investigate the characteristics(surface hardness,microstructure,friction,wear properties from different substrates to the cladding layer and the bond strength)of plasma ...A plasma cladding experiment was carried out to investigate the characteristics(surface hardness,microstructure,friction,wear properties from different substrates to the cladding layer and the bond strength)of plasma cladding Fe-Cr-Nb-Si-Mo alloy cladding layers on different substrates.In order to improve the abrasion resistance of the scraper middle trough,the plasma cladding technique was used to clad the alloy ceramic powder Ig7 on the surface of the middle trough NM450,WH60A,Hardox450,and Weartuf450 to create Fe/Cr/Nb/Mo/V cladding layer.Based on the experiment results,the microstructure,friction and wear properties of the four cladding layers were analyzed,and the bond strength between the cladding layer and the substrate was also tested.The experimental results show that the main phases of the four cladding layers are martensite and all kinds of metal carbides((Nb,Mo)C,VC,and Cr7C3).WH60A surface cladding layer has shown good friction and wear properties.展开更多
基金Funded by the NSFC-Shanxi Coal Based Low Carbon Joint Fund Focused on Supporting Project(No.U1510205)Shandong Province Key Laboratory of Mine Mechanical Engineering(No.2019KLMM210)Key Research and Development(R&D)Projects of Shanxi Province(No.201903D121065)。
文摘This paper aims to develop a surface modification process to improve the surface properties of the middle trough.The coatings were prepared by plasma cladding with Fe-Cr-B-Si-based alloy powders (Ig 6 and Ig7).The organizational structure and micro-hardness of the coatings were analyzed by laboratory equipments.The friction and wear tests were performed to investigate the friction-wear properties of middle trough.The coatings have higher hardness and good friction-wear properties than the substrate.The hardness and friction wear properties of the coating with Ig7 powder are better than those with Ig6 powder.The experimental results show that the surface properties of the middle trough are improved by Fe-Cr-B-Si-based alloy coating,which can improve the middle trough service life.The plasma cladding can be widely used in the surface-modification of middle trough to reduce the waste of resources.
基金Funded by the NSFC-Shanxi Coal Based Low Carbon Joint Fund Focused on Supporting Project(No.U1510205)the Shandong Province Key Laboratory of Mine Mechanical Engineering(No.2019KLMM210)the Key Research and Development(R&D)Projects of Shanxi Province(No.201903D121065)。
文摘A plasma cladding experiment was carried out to investigate the characteristics(surface hardness,microstructure,friction,wear properties from different substrates to the cladding layer and the bond strength)of plasma cladding Fe-Cr-Nb-Si-Mo alloy cladding layers on different substrates.In order to improve the abrasion resistance of the scraper middle trough,the plasma cladding technique was used to clad the alloy ceramic powder Ig7 on the surface of the middle trough NM450,WH60A,Hardox450,and Weartuf450 to create Fe/Cr/Nb/Mo/V cladding layer.Based on the experiment results,the microstructure,friction and wear properties of the four cladding layers were analyzed,and the bond strength between the cladding layer and the substrate was also tested.The experimental results show that the main phases of the four cladding layers are martensite and all kinds of metal carbides((Nb,Mo)C,VC,and Cr7C3).WH60A surface cladding layer has shown good friction and wear properties.