Introduction Jiangmen Underground Neutrino Observation is going to build a huge polymethyl methacrylate(PMMA)detector to hold 20,000 tons of liquid scintillator to capture neutrinos in a 700-m underground cave.This PM...Introduction Jiangmen Underground Neutrino Observation is going to build a huge polymethyl methacrylate(PMMA)detector to hold 20,000 tons of liquid scintillator to capture neutrinos in a 700-m underground cave.This PMMA detector has a spherical shape with an inner diameter of 35.4 m and is supported by an outside stainless steel structure through 590 supporting nodes.The maximum compression force applied to these supporting nodes would be about 150 kN when the detector is running.Method This paper focuses on the design and validation of the PMMA supporting node and compares the effects of two gaskets(round gasket and ring gasket)on the supporting node stress and ultimate compression load.An innovative PMMA supporting node structure is first proposed,and a 1/4 symmetric model with the material nonlinearity and frictional contact boundary is established in the finite element analysis(FEA).Results The FEA results show that the principal stress of the structure is less than 3.5 MPa and the Mises stress is less than 5.5 MPa.The stress and deformation at the groove of the supporting node using the ring gasket are smaller than that using the round gasket.The compression experiments of the supporting node using two types of gaskets were conducted to study the effect of gaskets on the ultimate compression load of supporting node.The ultimate compression load of the supporting node with ring gasket is larger than 900 kN,which is six times of design load.In a comparison of experimental results with FEA,the maximum difference is 15.78%,demonstrating the validity of FEA results.Through the material test of PMMA and experiment of the PMMA supporting node,it is known that PMMA is a brittle material and it is very sensitive to sharp corner defects that should be avoided in the design of PMMA structure.展开更多
Introduction Jiangmen Underground Neutrino Observation(JUNO)focuses on determining neutrino mass hierarchy and other physical purposes.The central detector is one of the keys to the JUNO.The main structure of the cent...Introduction Jiangmen Underground Neutrino Observation(JUNO)focuses on determining neutrino mass hierarchy and other physical purposes.The central detector is one of the keys to the JUNO.The main structure of the central detector is an acrylic spherical container with a diameter of 35.4 m,which will be the largest acrylic spherical vessel in the world.Its construction will inevitably face many great challenges and difficulties.Method The thermoforming process of large acrylic spherical panel is introduced,which is a very important step in panel production.The effect of temperature on the curvature of panel during thermoforming is discussed.The thermal deformation of panel in thermoforming process is analyzed by finite element method.The bending experiment and curvature measurement are carried out,and the influence of deformation of the panel under gravity on the curvature of the panel is analyzed.Results The current thermoforming process makes the curvature of panel smaller than that of mold.The measurement results show that the curvatures are different due to the influence of gravity when the panel is placed on the mold or vertically.Some suggestions for improving the shape of spherical panels are put forward.In the thermoforming process,the temperature of the concave-convex surfaces of the panel should be controlled at the same level as far as possible.Another feasible method is to increase the radius of the forming mold to obtain a spherical panel with designed radius.展开更多
基金supported by the Strate-gic Priority Research Program of the Chinese Academy of Sciences(Grant No.XDA10010200)the Youth Innovation Promotion Associa-tion of the Chinese Academy of Sciences(Grant No.292020000087)Guangdong Basic and Applied Basic Research Foundation(Grant No.2019A1515012216)
文摘Introduction Jiangmen Underground Neutrino Observation is going to build a huge polymethyl methacrylate(PMMA)detector to hold 20,000 tons of liquid scintillator to capture neutrinos in a 700-m underground cave.This PMMA detector has a spherical shape with an inner diameter of 35.4 m and is supported by an outside stainless steel structure through 590 supporting nodes.The maximum compression force applied to these supporting nodes would be about 150 kN when the detector is running.Method This paper focuses on the design and validation of the PMMA supporting node and compares the effects of two gaskets(round gasket and ring gasket)on the supporting node stress and ultimate compression load.An innovative PMMA supporting node structure is first proposed,and a 1/4 symmetric model with the material nonlinearity and frictional contact boundary is established in the finite element analysis(FEA).Results The FEA results show that the principal stress of the structure is less than 3.5 MPa and the Mises stress is less than 5.5 MPa.The stress and deformation at the groove of the supporting node using the ring gasket are smaller than that using the round gasket.The compression experiments of the supporting node using two types of gaskets were conducted to study the effect of gaskets on the ultimate compression load of supporting node.The ultimate compression load of the supporting node with ring gasket is larger than 900 kN,which is six times of design load.In a comparison of experimental results with FEA,the maximum difference is 15.78%,demonstrating the validity of FEA results.Through the material test of PMMA and experiment of the PMMA supporting node,it is known that PMMA is a brittle material and it is very sensitive to sharp corner defects that should be avoided in the design of PMMA structure.
基金This work has been supported by the Strategic Priority Research Program of the Chinese Academy of Sciences(Grant No.XDA10010200)the Youth Innovation Promotion Association of the Chinese Academy of Sciences(Grant No.292020000087).
文摘Introduction Jiangmen Underground Neutrino Observation(JUNO)focuses on determining neutrino mass hierarchy and other physical purposes.The central detector is one of the keys to the JUNO.The main structure of the central detector is an acrylic spherical container with a diameter of 35.4 m,which will be the largest acrylic spherical vessel in the world.Its construction will inevitably face many great challenges and difficulties.Method The thermoforming process of large acrylic spherical panel is introduced,which is a very important step in panel production.The effect of temperature on the curvature of panel during thermoforming is discussed.The thermal deformation of panel in thermoforming process is analyzed by finite element method.The bending experiment and curvature measurement are carried out,and the influence of deformation of the panel under gravity on the curvature of the panel is analyzed.Results The current thermoforming process makes the curvature of panel smaller than that of mold.The measurement results show that the curvatures are different due to the influence of gravity when the panel is placed on the mold or vertically.Some suggestions for improving the shape of spherical panels are put forward.In the thermoforming process,the temperature of the concave-convex surfaces of the panel should be controlled at the same level as far as possible.Another feasible method is to increase the radius of the forming mold to obtain a spherical panel with designed radius.