The structure and formation process of oxidation on high carbon steel were investigated with the aid of X-ray diffraction (XRD), scanning electron microscope (SEM) and Laser Raman spectroscopy (LRS). The oxide s...The structure and formation process of oxidation on high carbon steel were investigated with the aid of X-ray diffraction (XRD), scanning electron microscope (SEM) and Laser Raman spectroscopy (LRS). The oxide scale formed comprised a three-layer structure, similar to that formed on pure iron and low-carbon steel. For the high carbon steel, however, the scale was essentially a two-layered because of the low proportion of hematite (Fe2O3) formed. The scale thickness increased with the temperature and time of oxidation. The rate of scale thickening rapidly increased above 900 ℃, at which the rate was particularly fast in the first 20 s of oxidation. The proportion of wüstite (Fe1-yO) increased with time and temperature of oxidation, while the magnetite (Fe3O4) remained constant at about 2 μm.展开更多
Lubrication and friction between the mould and strand are strongly influenced by mould oscillation, and play an important role in slab quality and operating safety during continuous casting processes. Investigation of...Lubrication and friction between the mould and strand are strongly influenced by mould oscillation, and play an important role in slab quality and operating safety during continuous casting processes. Investigation of mould oscillation is therefore essential for getting a better online control of the mould processes. A feasible approach for the development and optimization of mould oscillation was put forward, which combined online measurement of mould friction, design of negative oscillating parameters and evaluation for powder consumption. Three different control models including sinusoidal and non-sinusoidal oscillation for mould oscillations were developed to investigate and evaluate the effects of oscillation on mould friction and powder lubrication. For the purpose of investigating mould friction between mould and strand, online measurement was carried out on a slab continuous caster equipped with a hydraulic oscillator. Also the comparison of the mould friction in sinusoidal and non-sinusoidal mould oscillation was made for subsequent analysis. The industrial experiment result shows that the combination of inverse control model and non-sinusoidal oscillation mode will contribute to the proper powder consumption, leading to a suitable effect of friction force on strand surface, especially for high speed continuous casting. The proposed method provides reliable basis for guiding and optimizing mould oscillation among control models, sinusoidal oscillation and non-sinusoidal oscillation.展开更多
基金Item Sponsored by Natural Scientific Foundation of Jiangsu Province of China(BK2011616)Prospective Study of Industry-University Strategic Research Project of Jiangsu Province of China(BY2011144)Science and Technology Support Plan of Zhangjiagang City of China(ZKJ1013)
文摘The structure and formation process of oxidation on high carbon steel were investigated with the aid of X-ray diffraction (XRD), scanning electron microscope (SEM) and Laser Raman spectroscopy (LRS). The oxide scale formed comprised a three-layer structure, similar to that formed on pure iron and low-carbon steel. For the high carbon steel, however, the scale was essentially a two-layered because of the low proportion of hematite (Fe2O3) formed. The scale thickness increased with the temperature and time of oxidation. The rate of scale thickening rapidly increased above 900 ℃, at which the rate was particularly fast in the first 20 s of oxidation. The proportion of wüstite (Fe1-yO) increased with time and temperature of oxidation, while the magnetite (Fe3O4) remained constant at about 2 μm.
基金Item Sponsored by National Natural Science Foundation of China(51004012)National High-Tech Research and Development Program (863 Program) of China (2009AA04Z134)China Postdoctoral Science Foundation (2012M520621)
文摘Lubrication and friction between the mould and strand are strongly influenced by mould oscillation, and play an important role in slab quality and operating safety during continuous casting processes. Investigation of mould oscillation is therefore essential for getting a better online control of the mould processes. A feasible approach for the development and optimization of mould oscillation was put forward, which combined online measurement of mould friction, design of negative oscillating parameters and evaluation for powder consumption. Three different control models including sinusoidal and non-sinusoidal oscillation for mould oscillations were developed to investigate and evaluate the effects of oscillation on mould friction and powder lubrication. For the purpose of investigating mould friction between mould and strand, online measurement was carried out on a slab continuous caster equipped with a hydraulic oscillator. Also the comparison of the mould friction in sinusoidal and non-sinusoidal mould oscillation was made for subsequent analysis. The industrial experiment result shows that the combination of inverse control model and non-sinusoidal oscillation mode will contribute to the proper powder consumption, leading to a suitable effect of friction force on strand surface, especially for high speed continuous casting. The proposed method provides reliable basis for guiding and optimizing mould oscillation among control models, sinusoidal oscillation and non-sinusoidal oscillation.