When Cr, Mo and Ti were added to Fe Al/Al 2O 3 composite, the bending strength and fracture toughness of the composite were increased sharply. The highest value of bending strength can exceed 600 MPa and the average v...When Cr, Mo and Ti were added to Fe Al/Al 2O 3 composite, the bending strength and fracture toughness of the composite were increased sharply. The highest value of bending strength can exceed 600 MPa and the average value of fracture toughness exceed 12 MPa·m 1/2 . With increasing content of Mo and Ti, the bending strength and fracture toughness both express the trend of increasing first and then decreasing. When the alloying elements were added to the composites the alloying extent is improved. The fracture mode of the composites are mainly transcrystalline.展开更多
A sensing system is developed to measure the weld pool boundary and pool suoface deformation in gas tungsten arc welding. LaserStrobe technique is used to eliminate the strong arc light inteoference, and specular refl...A sensing system is developed to measure the weld pool boundary and pool suoface deformation in gas tungsten arc welding. LaserStrobe technique is used to eliminate the strong arc light inteoference, and specular reflection from the pool suoface is sensed to describe the relation between the deformed stripes and pool surface depression. Clear images of both the pool boundary and the deformed stripes edges are obtained during gas tungsten arc welding process, which lays foundation for realtime monitoring the pool suoface depression and weld penetration.展开更多
Fe-Cr-Ni heat resistant alloys with aluminum and silicon addition, alone and in combination, were melted using an intermediate frequency induction furnace with a non-oxidation method. By the oxidation weight gain meth...Fe-Cr-Ni heat resistant alloys with aluminum and silicon addition, alone and in combination, were melted using an intermediate frequency induction furnace with a non-oxidation method. By the oxidation weight gain method, the oxidation resistances of the test alloys were determined at 1,200 ℃ for 500 hours. According to the oxidation weight gains, the oxidation kinetic curves were plotted and the functions were regressed by the least squares method. The results show that the oxidation kinetic curves follow the power function of y = ax^b （a〉0, 0〈b〈1）. The effects of scale compositions on oxidation resistance were studied further by analyses using X-ray diffraction （XRD） and scanning electron microscope （SEM）. It is found that the composite scale compounds of Cr203, a-Al2O3, SiO2 and FeCr2O4, with compact structure and tiny grains, shows complete oxidation resistance at 1,200℃. When the composite scale lacks a-Al2O3 or SiO2, it becomes weak in oxidation resistance with a loose structure. By the criterion of standard Gibbs formation free energy, the model of the nucleation and growth of the composite scale is established. The forming of the composite scale is the result of the competition of being oxidized and reduced between aluminum, silicon and the matrix metal elements of iron, chromium and nickel. The protection of the composite scale is analyzed essentially by electrical conductivity and strength properties.展开更多
Weld pool contains significant information about the welding process. The weld pool images of MAG welding are detected by LaserStrobe system. An algorithm for extracting weld pool edge is proposed according to the cha...Weld pool contains significant information about the welding process. The weld pool images of MAG welding are detected by LaserStrobe system. An algorithm for extracting weld pool edge is proposed according to the characteristics of MAG weld pool images. The maximum weld pool length and width are calculated. The measurement data can be used to verify the results of welding process simulation and to provide a good foundation for automatic control of MAG welding process.展开更多
The liquid and amorphous structures of Al 85Ni 10Ce 5 and Al 85Cu 5Ni 5Ce 5 alloy were studied by X-ray diffraction. The position of the first peak shifts to bigger Q-values as the concentration of Cu inc...The liquid and amorphous structures of Al 85Ni 10Ce 5 and Al 85Cu 5Ni 5Ce 5 alloy were studied by X-ray diffraction. The position of the first peak shifts to bigger Q-values as the concentration of Cu increases. Gaussian decomposition of first peak in radical distribution function (RDF) was applied to Al-Ni(Cu)-Ce system. The bond lengths of Al-Al, Al-TM(Transition metal) and TM-TM increase with the substitution of Ni by Cu. Viscosity measurement shows that viscosity of Al-Ni-Ce alloy increases faster than that of Al-Ni-Cu-Ce alloy. The addition of Cu can decrease the interaction between atoms, so it is unfavorable to Al-based glass formability.展开更多
By oxidation weight gain method, four groups of Fe-based superalloys with different content of chromium, aluminium and silicon were tested at 1 200 ℃ for 500 hours. According to the oxidation weight gains, the oxidat...By oxidation weight gain method, four groups of Fe-based superalloys with different content of chromium, aluminium and silicon were tested at 1 200 ℃ for 500 hours. According to the oxidation weight gains, the oxidation kinetic curves were plotted, and the equations were regressed by least square method and non-linear curve fitting. The effects of different scale compositions on the morphology and oxidation kinetic law were studied further by analysis of X-ray diffraction （XRD） and scanning electron microscope （SEM）. It is found that the compounded scale is composed of Cr2O3, Al2O3, SiO2 and FeCr2O4, with compact structure and fine grains, possessing complete oxidation resistance at 1 200 ℃, and the oxidation kinetic curve follows the power function of y=axb （a0, 0b1）. When the compounded scale lacks Al2O3 or SiO2, it becomes weak in oxidation resistance, but the oxidation kinetic curve still follows the power function with bigger parameter b. When Cr2O3 is absent, the kinetic curve shows two parts： the slow adding of oxidation weight gains at the beginning and the ascending line in the end. Such scale loses oxidation resistance completely.展开更多
文摘When Cr, Mo and Ti were added to Fe Al/Al 2O 3 composite, the bending strength and fracture toughness of the composite were increased sharply. The highest value of bending strength can exceed 600 MPa and the average value of fracture toughness exceed 12 MPa·m 1/2 . With increasing content of Mo and Ti, the bending strength and fracture toughness both express the trend of increasing first and then decreasing. When the alloying elements were added to the composites the alloying extent is improved. The fracture mode of the composites are mainly transcrystalline.
文摘A sensing system is developed to measure the weld pool boundary and pool suoface deformation in gas tungsten arc welding. LaserStrobe technique is used to eliminate the strong arc light inteoference, and specular reflection from the pool suoface is sensed to describe the relation between the deformed stripes and pool surface depression. Clear images of both the pool boundary and the deformed stripes edges are obtained during gas tungsten arc welding process, which lays foundation for realtime monitoring the pool suoface depression and weld penetration.
基金supported financially by Komatsu of Japan,grant number31370011370804,in Shandong University,China.
文摘Fe-Cr-Ni heat resistant alloys with aluminum and silicon addition, alone and in combination, were melted using an intermediate frequency induction furnace with a non-oxidation method. By the oxidation weight gain method, the oxidation resistances of the test alloys were determined at 1,200 ℃ for 500 hours. According to the oxidation weight gains, the oxidation kinetic curves were plotted and the functions were regressed by the least squares method. The results show that the oxidation kinetic curves follow the power function of y = ax^b （a〉0, 0〈b〈1）. The effects of scale compositions on oxidation resistance were studied further by analyses using X-ray diffraction （XRD） and scanning electron microscope （SEM）. It is found that the composite scale compounds of Cr203, a-Al2O3, SiO2 and FeCr2O4, with compact structure and tiny grains, shows complete oxidation resistance at 1,200℃. When the composite scale lacks a-Al2O3 or SiO2, it becomes weak in oxidation resistance with a loose structure. By the criterion of standard Gibbs formation free energy, the model of the nucleation and growth of the composite scale is established. The forming of the composite scale is the result of the competition of being oxidized and reduced between aluminum, silicon and the matrix metal elements of iron, chromium and nickel. The protection of the composite scale is analyzed essentially by electrical conductivity and strength properties.
文摘Weld pool contains significant information about the welding process. The weld pool images of MAG welding are detected by LaserStrobe system. An algorithm for extracting weld pool edge is proposed according to the characteristics of MAG weld pool images. The maximum weld pool length and width are calculated. The measurement data can be used to verify the results of welding process simulation and to provide a good foundation for automatic control of MAG welding process.
文摘The liquid and amorphous structures of Al 85Ni 10Ce 5 and Al 85Cu 5Ni 5Ce 5 alloy were studied by X-ray diffraction. The position of the first peak shifts to bigger Q-values as the concentration of Cu increases. Gaussian decomposition of first peak in radical distribution function (RDF) was applied to Al-Ni(Cu)-Ce system. The bond lengths of Al-Al, Al-TM(Transition metal) and TM-TM increase with the substitution of Ni by Cu. Viscosity measurement shows that viscosity of Al-Ni-Ce alloy increases faster than that of Al-Ni-Cu-Ce alloy. The addition of Cu can decrease the interaction between atoms, so it is unfavorable to Al-based glass formability.
基金Funded by Komatsu Ltd. of Japan (No. 31370011370804, Shandong University)the Friendly Joint Item between Shandong University & Komatsu Ltd
文摘By oxidation weight gain method, four groups of Fe-based superalloys with different content of chromium, aluminium and silicon were tested at 1 200 ℃ for 500 hours. According to the oxidation weight gains, the oxidation kinetic curves were plotted, and the equations were regressed by least square method and non-linear curve fitting. The effects of different scale compositions on the morphology and oxidation kinetic law were studied further by analysis of X-ray diffraction （XRD） and scanning electron microscope （SEM）. It is found that the compounded scale is composed of Cr2O3, Al2O3, SiO2 and FeCr2O4, with compact structure and fine grains, possessing complete oxidation resistance at 1 200 ℃, and the oxidation kinetic curve follows the power function of y=axb （a0, 0b1）. When the compounded scale lacks Al2O3 or SiO2, it becomes weak in oxidation resistance, but the oxidation kinetic curve still follows the power function with bigger parameter b. When Cr2O3 is absent, the kinetic curve shows two parts： the slow adding of oxidation weight gains at the beginning and the ascending line in the end. Such scale loses oxidation resistance completely.
