Gypsum crystallization along with the simultaneous regeneration of KCl was investigated by the reaction of CaCl2 solution with K2SO4.Well developed sheet structure gypsum crystals were produced when K2SO4 solution was...Gypsum crystallization along with the simultaneous regeneration of KCl was investigated by the reaction of CaCl2 solution with K2SO4.Well developed sheet structure gypsum crystals were produced when K2SO4 solution was added into the CaCl2 solution by slow titration or in multiple stages over 2-8 h followed by 2 h equilibration.In order to regenerate KCl solution as concentrated as possible,K2SO4 solid was added into the given CaCl2 solution instead of K2SO4 solution,obtaining gypsum crystals with almost the same quality by multistage addition with[SO4 2-]/[Ca 2+]molar ratio no larger than 0.8.However,impurity of K2SO4·CaSO4·H2O was detected by XRD and was further confirmed by SEM-EDS in the produced crystals when the[SO4 2-]/[Ca 2+] ratio increased to 1.1.It is proved that appearance of the double sulfate is attributed to the relatively high concentration of K2SO4.So,it is essential to properly control the[SO4 2-]/[Ca 2+]ratio and make sure[Ca 2+ ]in excess to suppress the solubility of CaSO4 even at the expense of low calcium removal rate.展开更多
A new method （gas-based separation plus melt separation） has been proposed to remove phosphorus of the high phosphorus iron ore which was 1.25 % of phosphorus content and 50. 0% of iron content. HSC chemistry packag...A new method （gas-based separation plus melt separation） has been proposed to remove phosphorus of the high phosphorus iron ore which was 1.25 % of phosphorus content and 50. 0% of iron content. HSC chemistry package and the coexistence theory of slag structure were adopted for theoretical analysis. The gas-based reduction was carried out using a fixed bed reactor and the ore sample of 80 g with an average particle size of 2 mm were reduced using CO or H2 at temperature of 1 073 K for 5 hours. 50 g of the reduced sample with 3.0% CaO as additive was then subjected to melt separation in an electric furnace at temperature of 1 873 K under Ar atmosphere. In each run, SEM, EDS, optical microscopic examination and chemical analysis of the reduced ore sample, the metal sample and the slag sample were conducted. Results of all gas-based reduction experiments showed that iron metallization ratios were some 65% and the phosphorus compounds in the ore remained unchanged. It was agreed well with the simula- tions except for the iron metallization rate being less than predicted value; this difference was attributed to kinetics. Results of melt separation experiments showed that P content in metal samples is 0.33% （metal sample from H2 reduction product） and 0.27% （metal sample from CO reduction product）. The phosphorus partition ratios of both cases were less than predicted values. Some P in the metal samples existed as slag inclusion was considered to be the reason for this discrepancy.展开更多
基金Project(50974018)supported by the National Natural Science Foundation of ChinaProject(108007)supported by Key Project of the Ministry of Education of China
文摘Gypsum crystallization along with the simultaneous regeneration of KCl was investigated by the reaction of CaCl2 solution with K2SO4.Well developed sheet structure gypsum crystals were produced when K2SO4 solution was added into the CaCl2 solution by slow titration or in multiple stages over 2-8 h followed by 2 h equilibration.In order to regenerate KCl solution as concentrated as possible,K2SO4 solid was added into the given CaCl2 solution instead of K2SO4 solution,obtaining gypsum crystals with almost the same quality by multistage addition with[SO4 2-]/[Ca 2+]molar ratio no larger than 0.8.However,impurity of K2SO4·CaSO4·H2O was detected by XRD and was further confirmed by SEM-EDS in the produced crystals when the[SO4 2-]/[Ca 2+] ratio increased to 1.1.It is proved that appearance of the double sulfate is attributed to the relatively high concentration of K2SO4.So,it is essential to properly control the[SO4 2-]/[Ca 2+]ratio and make sure[Ca 2+ ]in excess to suppress the solubility of CaSO4 even at the expense of low calcium removal rate.
基金Sponsored by National Natural Science Foundation of China and Baosteel(50834007)
文摘A new method （gas-based separation plus melt separation） has been proposed to remove phosphorus of the high phosphorus iron ore which was 1.25 % of phosphorus content and 50. 0% of iron content. HSC chemistry package and the coexistence theory of slag structure were adopted for theoretical analysis. The gas-based reduction was carried out using a fixed bed reactor and the ore sample of 80 g with an average particle size of 2 mm were reduced using CO or H2 at temperature of 1 073 K for 5 hours. 50 g of the reduced sample with 3.0% CaO as additive was then subjected to melt separation in an electric furnace at temperature of 1 873 K under Ar atmosphere. In each run, SEM, EDS, optical microscopic examination and chemical analysis of the reduced ore sample, the metal sample and the slag sample were conducted. Results of all gas-based reduction experiments showed that iron metallization ratios were some 65% and the phosphorus compounds in the ore remained unchanged. It was agreed well with the simula- tions except for the iron metallization rate being less than predicted value; this difference was attributed to kinetics. Results of melt separation experiments showed that P content in metal samples is 0.33% （metal sample from H2 reduction product） and 0.27% （metal sample from CO reduction product）. The phosphorus partition ratios of both cases were less than predicted values. Some P in the metal samples existed as slag inclusion was considered to be the reason for this discrepancy.
