Predicting the electromechanical properties of small caliber projectile impact igniter using PZT dynamic damage constitutive model considering crack propagation

Block piezoelectric ceramics(PZTs)are often used in impact igniters to provide activation energy for electric initiators.Under the action of strong impact stress,PZTs release electric energy accompanied by crack initiation,propagation and crushing.At present,the electrical output performance of PZTs in projectile is usually calculated by quasi-static piezoelectric equation without considering the dynamic effect caused by strong impact and the influence of crack propagation on material properties.So the ignition parameters are always not accurately predicted.To tackle this,a PZT dynamic damage constitutive model considering crack propagation is established based on the dynamic impact test and the crack propagation theory of brittle materials.The model is then embedded into the ABAQUS subroutine and used to simulate the electromechanical response of the impact igniter during the impact of a small caliber projectile on the target.Meanwhile,the experiments of projectile with impact igniter impact on the target are carried out.The comparison between experimental and numerical simulation results show that the established dynamic damage model can effectively predict the dynamic electromechanical response of PZTs in the missile service environment.

Study on Dynamic Mechanical Behavior of Al-Mg-Si Alloy

The dynamic mechanical behavior of Al-Mg-Si alloy was investigated under different strain rates by mechanical property and microstructure characterization,constitutive behavior analysis and numerical simulation in the present study.As the strain rate increases,the yield strength,ultimate tensile strength and elongation increase first,then remain almost constant,and finally increase.The alloy always exhibits a typical ductile fracture mode,not depending on the strain rate.However,as the strain rate increases,the number of dimples gradually increases.Tensile deformation can refine grains,however,the grain structure is slightly affected by the strain rate.An optimized Johnson-Cook constitutive equation was used to describe the mechanical behavior and obtained by fitting the true stress-strain curves.The parameter C was described by a function related to the strain rate.The fitting true stress-strain curves by the JC model agree very well with the experimental true stress-strain curves.The true stress-strain curves calculated by the finite element numerical simulation agree well with the experimental true stress-strain curves.

Swimming velocity of spherical squirmers in a square tube at finite fluid inertia

The three-dimensional lattice Boltzmann method(LBM)is used to simulate the motion of a spherical squirmer in a square tube,and the steady motion velocity of a squirmer with different Reynolds numbers(Re,ranging from 0.1 to 2)and swimming types is investigated and analyzed to better understand the swimming characteristics of microorganisms in different environments.First,as the Reynolds number increases,the effect of the inertial forces becomes significant,disrupting the squirmer's ability to maintain its theoretical velocity.Specifically,as the Reynolds number increases,the structure of the flow field around the squirmer changes,affecting its velocity of motion.Notably,the swimming velocity of the squirmer exhibits a quadratic relationship with the type of swimming and the Reynolds number.Second,the narrow tube exerts a significant inhibitory effect on the squirmer motion.In addition,although chirality does not directly affect the swimming velocity of the squirmer,it can indirectly affect the velocity by changing its motion mode.

Effects of strain rate on mechanical properties, microstructure and texture of Al-Mg-Si-Cu alloy under tensile loading

The effects of strain rate on the mechanical properties,microstructure and texture of Al-Mg-Si-Cu alloy were investigated through tensile test,microstructure and texture characterization.The results show that strain rate has some influences on the mechanical properties and microstructure,but a slight influence on the texture.Overall,yield strength,ultimate tensile strength and elongation increase first,then remain unchanged,and finally increase with increasing strain rate.Independent of strain rate,microstructure in the vicinities of the fracture regions of all the specimens is composed of the slightly elongated grains.However,some differences in misorientation angle distributions can be observed.As strain rate increases,the low angle grain boundaries(LAGBs)increase first,and then decrease.Textures in the vicinities of the fracture regions are almost identical with increasing strain rate.

Relationship among solution heating rate,mechanical properties,microstructure and texture of Al−Mg−Si−Cu alloy

The relationship among heating rate, mechanical properties, microstructure and texture of Al-Mg-Si-Cu alloy during solution treatment was investigated through tensile test, scanning electron microscope, X-ray diffractometer and EBSD technology. The experimental results reveal that there is a non-monotonic relationship among solution heating rate, mechanical properties, microstructure and texture. As the solution heating rate increases, the strength variations are dependent on the tensile direction;work hardening exponent n decreases first, and then increases;plastic strain ratio r increases first, and then decreases, and finally increases. The final microstructure and texture are also affected by heating rate. As heating rate increases, the microstructure transforms from elongated grain structure to equiaxed grain structure, and the average grain size decreases first, and then increases, and decreases finally. Although the texture components including CubeND{001}<310> and P{011}<122> orientations almost have no change with the increase of heating rate, the texture intensity and volume fraction decrease first, and then increase, and finally decrease. Both microstructure and texture evolutions are weakly affected by heating rate. Improving heating rate is not always favorable for the development of fine equiaxed grain structure, weak texture and high average r value, which may be related to the recrystallization behavior.

Microstructure, Texture, and Hardness Evolutions of Al-Mg-Si-Cu Alloy during Annealing Treatment

Microstructure, texture and hardness evolutions of Al-Mg-Si-Cu alloy during annealing treatment were studied by microstructure, texture and hardness characterization in the present study. The experimental results show that microstructure, texture and hardness will change to some extent with the increase of annealing temperature. The microstructure transforms from the elongated bands to elongated grains first, and then the grains grow continuously. The texture transforms from the initial deformation texture b fiber to recrystallization texture mainly consisting of CubeND {001}<310> and P {011}<122> orientations first, and then the recrystallization texture may be enhanced continuously as a result of the grain growth. Hardness decreases slowly at first, and then decreases sharply and increases significantly finally. Besides, the particle distributions also have great changes. As the annealing temperature increases, they increase firstly as a result of precipitation, and then gradually disappear as a result of dissolution. Finally, the effect of annealing temperature on microstructure, texture and hardness evolutions is discussed.

Experimental investigation of ultra-early-strength cement-based selfcompacting high strength concrete slabs(URCS)under contact explosions

In this paper,UR50 ultra-early-strength cement-based self-compacting high-strength concrete slabs(URCS)have been subjected to contact explosion tests with different TNT charge quality,aiming to evaluate the anti-explosive performance of URCS.In the experiment,three kinds of ultra-early-strength cement-based reinforced concrete slabs with different reinforcement ratios and a normal concrete slab(NRCS)were used as the control specimen,the curing time of URCS is 28 days and 24 h respectively.The research results show that URCS has a stronger anti-explosion ability than NRCS.The failure mode of URCS under contact explosion is that the front of the reinforced concrete slab explodes into a crater,and the back is spall.With the increase of the charge,the failure mode of the reinforced concrete slab gradually changed to explosive penetration and explosive punching.The experiment results also show that the reinforcement ratio of URCS has little effect on the anti-blast performance,and URCS can reach its anti-blast performance at 28 days after curing for 24 h.On this basis,the damage parameters of URCS for different curing durations were quantified,and an empirical formula for predicting the diameter of the crater and spalling was established.

Ballistic impact response of resistance-spot-welded(RSW) double-layered plates for Q&P980 steel

Ballistic impact response of resistance-spot-welded(RSW)double-layered(2×1.6 mm)plates(190 mm×150 mm)for Q&P980 steel impacted by a round-nosed steel bullet(12 mm diameter and 30 mm length)was investigated by using gas gun and high-speed camera system.The RSW specimens were spot welded using a 6 mm diameter electrode face producing a 7.2 mm diameter fusion zone of the spot weld.The ballistic curve and energy balance for the tests of the spot weld of the RSW specimens at different velocity were analyzed to characterize the ballistic behavior of the RSW specimens under bullet impact.The fracture mechanisms of the RSW specimens under bullet impact were presented.For the tests below the ballistic limit,the cracks initiated from the notch-tip and propagated along the faying surface or obliquely through the thickness depending on the impact velocity.For the tests above the ballistic limit,the plug fracture in the front plate of the RSW specimen could be caused by the thinning-induced necking in the BM near the HAZ,while the plug fracture in the rear plate of the RSW specimens may be consist of the circumferential cracking from the rear surface and the bending fracture of the hinged part of material.The effects of the electrode indentation and the weld interfaces on deformation and fracture of the RSW specimens under bullet impact were revealed.For the tests above the ballistic limit,the circumferential fracture from the rear surface of the RSW specimens was always initiated along the interior periphery of the electrode indentation and the crack paths were along the FZ/CGHAZ or CGHAZ/FGHAZ interface.When the circumferential crack also formed outside the electrode indentation,the fracture on the BM/HAZ interface could be found.On the front plate of the RSW specimens,the shear/bending induced cracking from the notch-tip were observed and the crack paths were along the FZ/CGHAZ or CGHAZ/FGHAZ interface.

A hybrid contact approach for modeling soil-structure interaction using the material point method

The grid-based multi-velocity field technique has become increasingly popular for simulating the Material Point Method(MPM)in contact problems.However,this traditional technique has some shortcomings,such as(1)early contact and contact penetration can occur when the contact conditions are unsuitable,and(2)the method is not available for contact problems involving rigid-nonrigid materials,which can cause numerical instability.This study presents a new hybrid contact approach for the MPM to address these limitations to simulate the soil and structure interactions.The approach combines the advantages of point-point and point-segment contacts to implement contact detection,satisfying the impenetrability condition and smoothing the corner contact problem.The proposed approach is first validated through a disk test on an inclined slope.Then,several typical cases,such as granular collapse,bearing capacity,and deformation of a flexible retaining wall,are simulated to demonstrate the robustness of the proposed approach compared with FEM or analytical solutions.Finally,the proposed method is used to simulate the impact of sand flow on a deformable structure.The results show that the proposed contact approach can well describe the phenomenon of soil-structure interaction problems.

Continuous-discontinuous analysis of bench blasting in open-pit mining: Influences of hole packing and caving holes

Bench blasting is commonly used in open-pit mining.Some design parameters such as positions of hole packing and caving holes have great influences on the blasting effects.In this work,with a hybrid discrete-finite element method,numerical simulations of bench blasting are conducted,capturing the whole continuous-discontinuous processes.Considering two engineering cases,the influences of hole packing and caving holes are evaluated.The numerical results not only lead to some improved designs by relocating the packing positions and caving holes but also indicate the reliability of the adopted numerical tools.

Damage analysis of POZD coated square reinforced concrete slab under contact blast

High efficiency, environmental protection and sustainability have become the main theme of the development of the protection engineering, requiring that the components not only meet the basic functions, but also have chemical properties such as acid and alkali corrosion resistance and aging resistance. Polyisocyanate-oxazodone(POZD) polymer has the above characteristics, it also has the advantages of strong toughness, high strength and high elongation. The concrete slab sprayed with POZD material has excellent anti-blast performance. In order to explore the damage characteristics of POZD sprayed concrete slabs under the action of contact explosion thoroughly, the contact explosion test of POZD concrete slabs with different charges were carried out. On the basis of experimental verification,numerical simulation were used to study the influence of the thickness of the POZD on the blast resistance of the concrete slab. According to the test and numerical simulation results that as the thickness of the coating increases, the anti-blast performance of the concrete slab gradually increases,and the TNT equivalent required for critical failure is larger. Based on the above analysis, empirical expressions on normalized crater diameter, the normalized spall diameter and normalized spall diameter are obtained.

Nonlinear thickness-shear vibration of an infinite piezoelectric plate with flexoelectricity based on the method of multiple scales

This paper presents a nonlinear thickness-shear vibration model for onedimensional infinite piezoelectric plate with flexoelectricity and geometric nonlinearity.The constitutive equations with flexoelectricity and governing equations are derived from the Gibbs energy density function and variational principle.The displacement adopted here is assumed to be antisymmetric through the thickness due to the thickness-shear vibration mode.Only the shear strain gradient through the thickness is considered in the present model.With geometric nonlinearity,the governing equations are converted into differential equations as the function of time by the Galerkin method.The method of multiple scales is employed to obtain the solution to the nonlinear governing equation with first order approximation.Numerical results show that the nonlinear thickness-shear vibration of piezoelectric plate is size dependent,and the flexoelectric effect has significant influence on the nonlinear thickness-shear vibration frequencies of micro-size thin plates.The geometric nonlinearity also affects the thickness-shear vibration frequencies greatly.The results show that flexoelectricity and geometric nonlinearity cannot be ignored in design of accurate high-frequency piezoelectric devices.

Hierarchical microstructures and strengthening mechanisms of nano-TiC reinforced CoCrFeMnNi high-entropy alloy composites prepared by laser powder bed fusion

High entropy alloys(HEAs)have recently received extensive attention due to their appealing mechani-cal performance given their simple phase formation.This study utilized laser powder bed fusion(LPBF)to fabricate high-performance HEA components.By processing respective powder blends,LPBF enabled the fabrication of stronger composites with a uniformly distributed reinforcing phase.Here,the impact of varying content of nano-scale TiC(1-3 wt%)particles for strengthening the CoCrFeMnNi HEA was ex-plored.The microstructural features and mechanical properties of the HEA composites were investigated in detail.The introduction of nano-scale TiC into the HEA matrix encouraged the development of cross-scale hierarchical microstructure and eliminated the formation of oxide inclusions.Incorporating more nano-TiC led to a higher dislocation density and more refined microstructure in the HEA composites,whereas it posed little influence on the anisotropy of the HEA matrix which typically featured a<001>texture along the building direction.With an optimized content of nano-TiC(1-2 wt%),the strength-ductility trade-offcan be overcome by exploiting multiple strengthening mechanisms encompassing grain boundary strengthening,solid solution strengthening,Orowan strengthening,and dislocation strengthen-ing.The HEA composites showed a favored strength-ductility combination with a yield strength of 748-882 MPa,ultimate tensile strength of 931-1081 MPa,and fracture elongation of 23%-29%.This study demonstrates that the introduction of nano-scale TiC is an effective way to simultaneously improve the strength and ductility of additively manufactured HEA materials.

Structural Evolution of PGA Nascent Fiber during Single Low-Temperature and Segmented High-Temperature Hot Stretching

Polyglycolide (PGA) fibers applied as surgical sutures strongly depend on their microstructure. The structural evolution of PGA nascent fibers during single low-temperature stretching and segmented high-temperature stretching was analyzed based on a combination of in situ WAXD/SAXS and DSC measurements. The results indicated that the hot stretching was conducive to the crystal perfection and the local fragmentation and recrystallization of the lamellar crystals may occur under stress induction. The single low-temperature stretching of PGA nascent fibers could be divided into three stages: the stretching of amorphous regions, stretch-induced crystallization and the stretching of crystalline regions. The elongation at break of the fibers can be substantially increased by adopting a segmented stretching method, and the high-temperature stretching can also significantly increase the crystallinity and orientation. The amorphous orientation peak appearing in the low-temperature stretching was gradually converted to crystallization peak during the heating process, which greatly improved the crystallinity and orientation of the fibers. High-temperature stretching compared with low-temperature stretching was more favorable for crystal perfection and structural evolution, where lamellar crystals underwent stress-induced fragmentation recrystallization to transform to fibrous crystals as the strain increased.

Anomalous enhancement oxidation of few-layer MoS_(2)and MoS_(2)/h-BN heterostructure

Because of profound applications of two-dimensional molybdenum disulfide(MoS_(2))and its heterostructures in electronics,its thermal stability has been spurred substantial interest.We employ a precision muffle furnace at a series of increasing temperatures up to 340℃to study the oxidation behavior of continuous MoS_(2)films by either directly growing mono-and fewlayer MoS_(2)on SiO_(2)/Si substrate,or by mechanically transferring monolayer MoS_(2)or hexagonal boron nitride(h-BN)onto monolayer MoS_(2)substrate.Results show that monolayer MoS_(2)can withstand high temperature at 340℃with less oxidation while the few-layer MoS_(2)films are completely oxidized just at 280℃,resulting from the growth-induced tensile strain in few-layer MoS_(2).When the tensile strain of films is released by transfer method,the stacked few-layer MoS_(2)films exhibit superior thermal stability and typical layer-by-layer oxidation behavior at similarly high temperature.Counterintuitively,for the MoS_(2)/h-BN heterostructure,the h-BN film itself stacked on top is not damaged and forms many bubbles at 340℃,whereas the underlying monolayer MoS_(2)film is oxidized completely.By comprehensively using various experimental characterization and molecular dynamics calculations,such anomalous oxidation behavior of MoS_(2)/h-BN heterostructure is mainly due to the increased tensile strain in MoS_(2)film at elevated temperature.

Damage Layer Evolution of a Breakwater Under Seawater Attack: Testing and Modeling

This paper presents experimental and theoretical methods to study the damage layer evolution of a breakwater made with concrete hollow squares in marine environment.Wetting time was directly related to the performance degradation of the breakwater by observation.The thickness of damage layer was detected by means of ultrasonic testing.Meanwhile,some samples drilled from concrete hollow squares were analyzed by SEM and XRD in order to illustrate the damage mechanism.Subsequently,a theoretical model containing wetting time ratio was established to simulate the damage layer evolution based on Fick’s second law,which could be suggested to predict the service life of concrete structures in marine environment.

Interfacial Characteristics and Formation Mechanisms of Copper–steel Multimaterial Structures Fabricated via Laser Powder Bed Fusion Using Different Building Strategies

Laser powder bed fusion(LPBF)is an innovative method for manufacturing multimaterial components with high geometrical resolution.The LPBF-printing sequences of materials may be diverse in the actual design and application of multimaterial components.In this study,multimaterial copper(CuSn10)–steel(316 L)structures are printed using different building strategies(printing 316 L on CuSn10 and printing CuSn10 on 316 L)via LPBF,and the characteristics of two interfaces(the 316 L/CuSn10 or“L/C”and CuSn10/316 L or“C/L”interfaces)are investigated.Subsequently,the interfacial melting mode and formation mechanisms are discussed.At the L/C interface,the keyhole melting mode induced by the high volumetric energy density(EL/C=319.4 J/mm3)results in a large penetration depth in the pre-solidified layer and enhances laser energy absorption,thus promoting the extensive migration of materials and intense intermixing of elements to form a wide diffusion zone(∼400μm).At the C/L interface,the conduction mode induced by the low volumetric energy density(EC/L=74.1 J/mm3)results in a narrow diffusion zone(∼160μm).The interfacial defects observed are primarily cracks and pores.More cracks appeared at the C/L interface,which is attributable to the weak bonding strength of the narrow diffusion zone.This study provides guidance and reference for the design and manufacturing of multimaterial components via LPBF using different building strategies.

Fully paper-integrated hydrophobic and air permeable piezoresistive sensors for high-humidity and underwater wearable motion monitoring

Paper-based electronics have attracted much attention due to their softness,degradability,and low cost.However,paper-based sensors are difficult to apply to high-humidity environments or even underwater.Here,we report a fully paper-integrated piezoresistive sensing system that exhibits flexibility,waterproofing,air permeability,and biocompatibility.This system consists of hydrophobic paper as the substrate and encapsulation layer,conductive paper with a double‘zig-zag’and dotted surface structure as the sensing layer,and silver paste films as the interconnects.The structural design of the sensing layer helps to increase the contact area in adjacent layers under pressure and further improves the pressure sensitivity.The piezoresistive system can be worn on human skin in the ambient environment,wet environment,and water for real-time monitoring of physiological signals with air permeability and waterproofing due to its hydrophobic fiber structure.Such a device provides a reliable,economical,and ecofriendly solution to wearable technologies.

The Multi-field Coupled Vibration Analysis of AT-Cut Quartz Crystal Resonators with Parallelism Error

During the fabrication of quartz crystal resonators(QCRs),parallelism error is inevitably generated,which is rarely investigated.In order to reveal the influence of parallelism error on the working performance of QCRs,the coupled vibration of a non-parallel AT-cut quartz crystal plate with electrodes is systematically studied from the views of theoretical analysis and numerical simulations.The two-dimensional thermal incremental field equations are solved for the free vibration analysis via the coefficient-formed partial differential equation module of the COMSOL Multiphysics software,from which the frequency spectra,frequency–temperature curves,and mode shapes are discussed in detail.Additionally,the piezoelectric module is utilized to obtain the admittance response under different conditions.It is demonstrated that the parallelism error reduces the resonant frequency.Additionally,symmetry broken by the non-parallelism increases the probability of activity dip and is harmful to QCR’s thermal stability.However,if the top and bottom surfaces incline synchronously in the same direction,the influence of parallelism error is tiny.The conclusions achieved are helpful for the QCR design,and the methodology presented can also be applied to other wave devices.

Modeling and experimental validation of vertical landing reusable launch vehicle under symmetric landing conditions

This paper illustrates the dynamic modeling,experimental validation of Reusable Launch Vehicle under symmetric landing mode.Firstly,a new quasi-3D dynamic landing model of vehicle under 2-2 and 1-2-1 symmetric landing mode is established,which can predict the plane motion of the main body and the spatial motion of landing struts and footpads.The strut force,footpad-ground contact force and the liquid spring damper are also included in the model.Secondly,the landing impact experiments are performed for 2-2 and 1-2-1 symmetric landing mode.The main and auxiliary strut force are obtained,along with the force-stroke diagram of damper.By comparing with experimental data,the accuracy of simulation model is verified.It is found that the simulation model possesses good match with tested responses in damping stroke and main strut force.The simulation and experiment also indicate the same trend in auxiliary strut force and main body acceleration.The main discrepancies attribute to the simplified structural flexibility and nonlinear contact。