Formation Process and Mechanical Deformation Behavior of a Novel Laser-Printed Compression-Induced Twisting-Compliant Mechanism

A novel compression-induced twisting(CIT)-compliant mechanism was designed based on the freedom and constraint topology(FACT)method and manufactured by means of laser powder bed fusion(LPBF).The effects of LPBF printing parameters on the formability and compressive properties of the laserprinted CIT-compliant mechanism were studied.Within the range of optimized laser powers from 375 to 450 W and with the densification level of the samples maintained at above 98%,changes in the obtained relative densities of the LPBF-fabricated CIT-compliant mechanism with the applied laser powers were not apparent.Increased laser power led to the elimination of residual metallurgical pores within the inclined struts of the CIT mechanism.The highest dimensional accuracy of 0.2% and the lowest surface roughness of 20μm were achieved at a laser power of 450 W.The deformation behavior of the CIT-compliant mechanism fabricated by means of LPBF exhibited four typical stages:an elastic stage,a heterogeneous plastic deformation stage,a strength-destroying stage,and a deformation-destroying stage(or instable deformation stage).The accumulated compressive strain of the optimally printed CIT mechanism using a laser power of 450 W went up to 20% before fracturing,demonstrating a large deformation capacity.The twisting behavior and mechanical properties were investigated via a combination of finite-element simulation and experimental verification.An approximately linear relationship between the axial compressive strain and rotation angle was achieved before the strain reached 15% for the LPBF-processed CIT-compliant mechanism.

Globularization Mechanism and Near Isotropic Properties in Subcritical Heat‑Treated Ti6Al4V Fabricated by Directed Energy Deposition

Microstructure with globularαphase is desirable as it contributes to preferable comprehensive mechanical properties for titanium alloys.However,titanium alloys fabricated by directed energy deposition(DED)are mainly characterized by the lamellarαphase within the basket-weave microstructure,which often leads to severe anisotropy and inferior low cycle fatigue(LCF)properties.To address this,the subcritical annealing and the cyclic annealing were applied to DED Ti–6Al–4V in order to achieve the transformation from the lamellarαphase to the globularαphase.The microstructural characteristics and the globularization behavior ofαphase during heat treatment were investigated.The results show that the aspect ratio ofαis significantly decreased with the subcritical annealing due to the coarsening of lamellarα.Furthermore,the globularαis obtained with the cyclic annealing as a combination result of the termination dissolution and the side surface growth of the lamellarα.These contribute to a pronounced reduction of 85.4%in the ductility anisotropy,compared with the as-built specimens,and superior comprehensive mechanical properties including LCF are achieved with the formation of globularα.