Bulging Distortion of Austenitic Stainless Steel Sheet on the Partially Penetrated Side of Non-Penetration Lap Laser Welding Joint

Non-penetration laser welding of lap joints in austenitic stainless steel sheets is commonly preferred in fields where the surface quality is of utmost importance.However,the application of non-penetration welded austenitic stainless steel parts is limited owing to the micro bulging distortion that occurs on the back surface of the partial penetration side.In this paper,non-penetration lap laser welding experiments,were conducted on galvanized and SUS304 austenitic stainless steel plates using a fiber laser,to investigate the mechanism of bulging distortion.A comparative experiment of DC01 galvanized steel-Q235 carbon steel lap laser welding was carried out,and the deflection and distortion profile of partially penetrated side of the sheets were measured using a noncontact laser interferometer.In addition,the cold-rolled SUS304 was subjected to heat holding at different temperatures and water quenching after bending to characterize its microstructure under tensile and compressive stress.The results show that,during the heating stage of the thermal cycle of laser lap welding,the partial penetration side of the SUS304 steel sheet generates compressive stress,which extrudes the material in the heat-affected zone to the outside of the back of the SUS304 steel sheet,thereby forming a bulge.The findings of these experiments can be of great value for controlling the distortion of the partial penetrated side of austenitic stainless steel sheet during laser non-penetration lap welding.

I-DCGAN and TOPSIS-IFP:A simulation generation model for radiographic flaw detection images in light alloy castings and an algorithm for quality evaluation of generated images

The intelligent detection technology driven by X-ray images and deep learning represents the forefront of advanced techniques and development trends in flaw detection and automated evaluation of light alloy castings.However,the efficacy of deep learning models hinges upon a substantial abundance of flaw samples.The existing research on X-ray image augmentation for flaw detection suffers from shortcomings such as poor diversity of flaw samples and low reliability of quality evaluation.To this end,a novel approach was put forward,which involves the creation of the Interpolation-Deep Convolutional Generative Adversarial Network(I-DCGAN)for flaw detection image generation and a comprehensive evaluation algorithm named TOPSIS-IFP.I-DCGAN enables the generation of high-resolution,diverse simulated images with multiple appearances,achieving an improvement in sample diversity and quality while maintaining a relatively lower computational complexity.TOPSIS-IFP facilitates multi-dimensional quality evaluation,including aspects such as diversity,authenticity,image distribution difference,and image distortion degree.The results indicate that the X-ray radiographic images of magnesium and aluminum alloy castings achieve optimal performance when trained up to the 800th and 600th epochs,respectively.The TOPSIS-IFP value reaches 78.7%and 73.8%similarity to the ideal solution,respectively.Compared to single index evaluation,the TOPSIS-IFP algorithm achieves higher-quality simulated images at the optimal training epoch.This approach successfully mitigates the issue of unreliable quality associated with single index evaluation.The image generation and comprehensive quality evaluation method developed in this paper provides a novel approach for image augmentation in flaw recognition,holding significant importance for enhancing the robustness of subsequent flaw recognition networks.

Optimal Design of High-Speed Partial Flow Pumps using Orthogonal Tests and Numerical Simulations

To investigate the influence of structural parameters on the performances and internal flow characteristics of partial flow pumps at a low specific speed of 10000 rpm,special attention was paid to the first and second stage impeller guide vanes.Moreover,the impeller blade outlet width,impeller inlet diameter,blade inclination angle,and number of blades were considered for orthogonal tests.Accordingly,nine groups of design solutions were formed,and then used as a basis for the execution of numerical simulations(CFD)aimed at obtaining the efficiency values and heads for each design solution group.The influence of impeller geometric parameters on the efficiency and head was explored,and the“weight”of each factor was obtained via a range analysis.Optimal structural parameters were finally chosen on the basis of the numerical simulation results,and the performances of the optimized model were verified accordingly(yet by means of CFD).Evidence is provided that the increase in the efficiency and head of the optimized model was 12.11%and 23.5 m,respectively,compared with those of the original model.

Strategies for Improving Enterprise Standardization Management of Tropical Crop Machinery

There are two categories of tropical crop machinery. One comprises operation machinery that is used for planting, managing and harvesting tropical crops, while the other comprises process machinery for processing tropical crops. Tropical crop machinery is distinguished from other agricultural machinery by the special crops that such machinery cultivates and processes.……

共振态下阻尼硬涂层对叶片疲劳裂纹扩展延缓效应的研究

本文提出采用大气等离子喷涂NiCrAlY阻尼硬涂层的方法来抑制叶片的裂纹扩展。首先,分别对无涂层和带涂层叶片试验件开展共振疲劳测试。结果表明,阻尼硬涂层具有一定的裂纹修复和扩展延缓能力。然后,建立了含裂纹叶片试验件的有限元模型,并通过对比叶片试验件固有频率随裂纹扩展的变化验证了该有限元模型的有效性。进一步引入裂纹扩展模型并获得了无涂层和带涂层叶片试验件在不同裂纹扩展阶段的裂纹尖端应力强度因子,揭示了阻尼硬涂层延缓裂纹扩展的机理。最后,给出了不同条件下叶片试验件的裂纹扩展曲线,并讨论了涂层参数厚度、涂层弹性模量和涂层密度对裂纹扩展速率的影响,还分析了涂层施加阶段对裂纹扩展的影响。进一步讨论了裂纹深度和裂纹角度对裂纹扩展的影响,这有助于优化涂层布局。实验和数值分析结果表明,阻尼硬涂层可以有效地延缓叶片裂纹扩展,是一种实用的延缓裂纹扩展技术。

Formation and growth of precipitates in a Mg-7Gd-5Y-1Nd-2Zn-0.5Zr alloy aged at 200℃

Crystal structures,growth characteristics,and transformation of the precipitates in a Mg-7Gd-5Y-1Nd-2Zn-0.5Zr(wt.%)alloy aged at 200℃for various durations were investigated using transmission electron microscopy(TEM)and high-angle annular dark-field scanning transmission electron microscopy(HAADF-STEM).A detailed Mg-Gd type precipitation sequence for Mg-Gd-Y-Nd-Zn alloys was proposed as follows:supersaturated solid solution→solute clusters→zigzag GP zones+β''(I)→β'→β'+protrusions/joints→pre-β_(1)→β_(1)→β.Solute clusters formed in the early stage of aging consisted of one or more rare-earth(RE)/Zn-rich atomic columns with different configura-tions.RE/Zn-rich solute clusters grew into zigzag GP zones andβ''(I)as aging time extending.The paired-zigzag GP zones might grow up to beβ'precipitates directly.In the peak-and plat-aging stages,the number of solute clusters in the matrix decreased until they disappeared,and most existed as zigzag arrays and super hexagons.Protrusions formed at the end ofβ'at an angle of 120°,then grew into joints when two differentβ'variants encountered together.Protrusions/joints comprise zigzag arrays,super-hexagons,β'F,β''(II),β_(T),and hybrid structures rich in solute atoms,and act as catalysts for the growth of theβ'variants.Largerβ'grow by joints consumption while smallerβ'precipitates dissolve to form joints.β_(1)precipitates essentially evolve from pre-β_(1)precipitates,with four-point diamond structures formed by RE/Zn atomic substitution and atomic migration based on the originalα-Mg structure.

Microstructure and properties of induction brazing nickel base/WC composite coating

BNi-2/WC composite wear-resisting coating was prepared on carbon steel by the method of induction brazing.The microstructure and phase composition of the composite coating were analyzed,and the bonding strength and wear-resisting performance of the coating were tested.During the process of induction brazing,the tungsten carbide partially dissolves and reacts with the filler metal alloy to form NiW compound phase,which realizes the metallurgical combination of tungsten carbide and filler metal alloy.The matrix of the filler metal alloy consists of Ni solid solution and Ni_(3)B/Ni_(3)Si eutectic phase,and the metallurgical diffusion reaction occurs between the filler metal alloy and the steel matrix.The mechanical analysis results show that the self-strength of the composite coating reaches 140 MPa and the bonding strength of the filler metal alloy to the steel matrix reaches 360 MPa.The dry sand rubber wheel wear testing machine showed that the coating weight loss was only 0.2824 g,which was only 1/5 of the weight loss of 65 Mn matrix under the same conditions.

Effect of HEA/Al composite interlayer on microstructure and mechanical property of Ti/Mg bimetal composite by solid-liquid compound casting

In this study,HEA/AI composite interlayer was used to fabricate Ti/Mg bimetal composites by solidliquid compound casting process.The Al layer was prepared on the surface of TC4 alloy by hot dipping,and the FeCoNiCr HEA layer was prepared by magnetron sputtering onto the Al layer.The influence of the HEA layer thickness and pouring temperature on interface evolution was investigated based on SEM observation and thermodynamic analysis.Results indicate that the sluggish diffusion effect of HEA can effectively inhibit the interfacial diffusion between Al and Mg,which is conducive to the formation of solid solution,especially when the thickness of HEA is 800 nm.With the increase of casting temperature from 720 ℃ to 730 ℃,740℃,and 750 ℃,α-Al(Mg),α-Al(Mg)+Al3Mg2,Al3Mg2+Al12Mg17,and Al12Mg17+δ-Mg are formed at the interface of Ti/Mg bimetal,respectively.When the thickness of the HEA layer is 800 nm and the pouring temperature is 720 ℃,the bonding strength of the Ti/Mg bimetal can reach the maximum of 93.6 MPa.

Nyström kernel algorithm based on least logarithmic hyperbolic cosine loss

Kernel adaptive filters(KAFs)have sparked substantial attraction for online non-linear learning applications.It is noted that the effectiveness of KAFs is highly reliant on a rational learning criterion.Concerning this,the logarithmic hyperbolic cosine(lncosh)criterion with better robustness and convergence has drawn attention in recent studies.However,existing lncosh loss-based KAFs use the stochastic gradient descent(SGD)for optimization,which lack a trade-off between the convergence speed and accuracy.But recursion-based KAFs can provide more effective filtering performance.Therefore,a Nyström method-based robust sparse kernel recursive least lncosh loss algorithm is derived in this article.Experiments via measures and synthetic data against the non-Gaussian noise confirm the superiority with regard to the robustness,accuracy performance,and computational cost.

Investigations on the tensile deformation of pure Mg and Mg–15Gd alloy by in-situ X-ray synchrotron radiation and visco-plastic self-consistent modeling

In this study,the texture evolutions of two Mg materials during tension are explored.In-situ X-ray synchrotron and Visco-Plastic SelfConsistent(VPSC) modeling are employed to investigate the different deformation modes between pure Mg and Mg-15Gd(wt.%) alloy.These two materials with a strong extrusion texture show large different slip/twinning activity behaviors during tensile deformation.The basal(a) slip has the highest contribution to the initial stage of plastic deformation for pure Mg.During the subsequent plastic deformation,the prismatic slip is dominant due to the strong ED//(100) fiber texture.In contrast,the deformation behavior of Mg-15Gd alloy is more complex.Twinning and basal slip are dominant at the early stage of plastic deformation,but further deformation results in the increased activation of prismatic and pyramidal slips.In comparison to pure Mg,the ratios of the critical resolved shear stress(CRSS) between non-basal slip and basal slip of the Mg-15Gd alloy are much lower.

Compressive near-field millimeter wave imaging algorithm based on Gini index and total variation mixed regularization

A compressive near-field millimeter wave(MMW)imaging algorithm is proposed.From the compressed sensing(CS)theory,the compressive near-field MMW imaging process can be considered to reconstruct an image from the under-sampled sparse data.The Gini index(GI)has been founded that it is the only sparsity measure that has all sparsity attributes that are called Robin Hood,Scaling,Rising Tide,Cloning,Bill Gates,and Babies.By combining the total variation(TV)operator,the GI-TV mixed regularization introduced compressive near-field MMW imaging model is proposed.In addition,the corresponding algorithm based on a primal-dual framework is also proposed.Experimental results demonstrate that the proposed GI-TV mixed regularization algorithm has superior convergence and stability performance compared with the widely used l1-TV mixed regularization algorithm.

Mg-10Gd-3Y-0.4Zr合金高温变形过程的修正本构模型研究

为了研究Mg-10Gd-3Y-0.4Zr镁合金在高温变形过程中的流变行为,在573^773 K温度范围和0.001^1.0 s^(-1)应变速率范围内进行了热压缩实验。实验结果表明,流变应力随着温度的升高和应变速率的降低而降低。流变应力的变化与应变变化有关,建立了考虑应变补偿的改进Arrhenius本构方程。然而,具有应变补偿的Arrhenius模型在低温和高应变速率下显示出与真实应力-应变曲线的明显偏差。误差分析表明,Arrhenius模型中的材料参数不仅与应变有关,还与应变速率和变形温度有关。因此,通过将修正模型中的计算应力与实验应力进行比较,考虑高温压缩过程中材料参数与成形参数之间的关系,建立了修正的Arrhenius本构模型。

Experimental Investigation on Macro Spray Characteristics of Octanol-Biodiesel-Diesel Ternary Fuel Blend

This study investigates the spray characteristics of ternary blends composed of octanol, biodiesel, and diesel fuel.Experiments are conducted using six materials to examine the variation in spray characteristic and to verify and compare a previously established spray tip penetration model with a modified model. The results show that the addition of OB100(30%of octanol, 70% of biodiesel) improves the spray characteristics of the fuel. Specifically, the addition of 10% or 20% of OB100 leads to a slight increase in the spray tip penetration, average spray cone angle, maximum spray width, and the spray area of the fuel blend;however, further addition of OB100 causes a corresponding decrease in these parameters. Based on previous research, this study uses kinematic viscosity instead of dynamic viscosity and density to modify the prediction model of spray tip penetration. The modified model exhibits a better fit quality and agreement with the experimental data,making it more suitable for predicting the spray tip penetration of fuel blends compared to the Hiroyasu-Arai model.

A 5M Synchronization Mechanism for Digital Twin Shop-Floor

In recent years,as a promising way to realize digital transformation,digital twin shop-floor(DTS)plays an impor-tant role in smart manufacturing.The core feature of DTS is the synchronization.How to implement and maintain the synchronization is critical for DTS.However,there is still a lack of a common definition for synchronization in DTS.Besides,a systematic synchronization mechanism for DTS is strongly needed.This paper first summarizes the defi-nition and requirements of synchronization in DTS,to clarify the understanding of synchronization in DTS.Then,a 5M synchronization mechanism for DTS is proposed,where 5M refers to multi-system data,multi-fidelity model,multi-resource state,multi-level state,and multi-stage operation.As a bottom-up synchronization mechanism,5M synchronization mechanism for DTS has the potential to support DTS to achieve and maintain physical-virtual state synchronization,and to realize operation synchronization of DTS.The implementation methods of 5M synchronization mechanism for DTS are also introduced.Finally,the proposed synchronization mechanism is validated in a digital twin satellite assembly shop-floor,which proves the effectiveness and feasibility of the mechanism.

A Study on the Physical Properties of Banana Straw Based on the Discrete Element Method

To improve the application of discrete element models(DEM)to the design of agricultural crushers,in this study a new highly accurate model is elaborated.The model takes into account the fiber structure,porous nature of the material and the leaf sheath coating structure.Dedicated experimental tests are conducted to determine the required“intrinsic”and basic contact parameters of the considered banana straw materials.A large number of bonding parameters are examined in relation to the particle aggregation model in order to characterize different actual banana straws.Using the particle surface energy contact model,the viscosity characteristics of the crushed material are determined together with the related stacking angle(considered as the main response factor).Through single factor experiment analysis,it is found that when the surface energy is 0.9 J·m-2,the relative error between simulations and physical experiments is 5.288%.

Enhancing corrosion resistance of ZK60 magnesium alloys via Ca microalloying: The impact of nanoscale precipitates

Enhancing corrosion resistance of Mg-Zn alloys with high strength and low cost was critical for broadening their large-scale practical applications. Here we prepared solutionized, peak-and over-aged ZK60 alloys with and without microalloying Ca(0.26 wt.%) to explore the effects of nanoscale precipitates on their corrosion behavior in detail via experimental analyses and theoretical calculations. The results suggested the peak-aged ZK60 alloy with Ca addition showed improved corrosion resistance in comparison with the alloys without Ca,owing to the contribution of Ca on the refinement of precipitates and increase in their number density. Although the precipitates and Mg matrix formed micro-galvanic couples leading to dissolution, the fine and dense precipitates could generate “in-situ pinning” effect on the corrosion products, forming a spider-web-like structure and improving the corrosion inhibition ability accordingly. The pinning effect was closely related to the size and number density of precipitates. This study provided important insight into the design and development of advanced corrosion resistant Mg alloys.

Microstructure,mechanical properties and fracture behaviors of large-scale sand-cast Mg-3Y-2Gd-1Nd-0.4Zr alloy

In order to improve the ductility of commercial WE43 alloy and reduce its cost,a Mg-3Y-2Gd-1Nd-0.4Zr alloy with a low amount of rare earths was developed and prepared by sand casting with a differential pressure casting system.Its microstructure,mechanical properties and fracture behaviors in the as-cast,solution-treated and as-aged states were evaluated.It is found that the aged alloy exhibited excellent comprehensive mechanical properties owing to the fine dense plate-shapedβ'precipitates formed on prismatic habits during aging at 200℃for 192 hrs after solution-treated at 500℃for 24 hrs.Its ultimate tensile strength,yield strength,and elongation at ambient temperature reach to 319±10 MPa,202±2 MPa and 8.7±0.3%as well as 230±4 MPa,155±1 MPa and 16.0±0.5%at 250℃.The fracture mode of as-aged alloy was transferred from cleavage at room temperature to quasi-cleavage and ductile fracture at the test temperature 300℃.The properties of large-scale components fabricated using the developed Mg-3Y-2Gd-1Nd-0.4Zr alloy are better than those of commercial WE43 alloy,suggesting that the new developed alloy is a good candidate to fabricate the large complex thin-walled components.

Anion-Regulated Weakly Solvating Electrolytes for High-Voltage Lithium Metal Batteries

Development of advanced high-voltage electrolytes is key to achieving high-energy-density lithium metal batteries(LMBs).Weakly solvating electrolytes(WSE)can produce unique anion-driven interphasial chemistry via altering the solvating power of the solvent,but it is difficult to dissolve the majority of Li salts and fail to cycle at a cut-off voltage above 4.5 V.Herein,we present a new-type WSE that is regulated by the anion rather than the solvent,and the first realize stable cycling of dimethoxyethane(DME)at 4.6 V without the use of the“solvent-in-salt”strategy.The relationships between the degree of dissociation of salts,the solvation structure of electrolytes,and the electrochemical performance of LMBs were systematically investigated.We found that LiBF_(4),which has the lowest degree of dissociation,can construct an anion-rich inner solvation shell,resulting in anion-derived anode/cathode interphases.Thanks to such unusual solvation structure and interphasial chemistry,the Li-LiCoO_(2)full cell with LiBF_(4)-based WSE could deliver excellent rate performance(115 mAh g^(-1)at 10 C)and outstanding cycling stability even under practical conditions,including high loading(10.7 mg cm^(-2)),thin Li(50μm),and limited electrolyte(1.2μL mg^(-1)).

Microstructural evolution of Mg-14Gd-0.4Zr alloy during compressive creep

The present work reports the creep behavior and microstructural evolution of the sand-cast Mg-14Gd-0.4Zr alloy(wt.%) prepared by the differential pressure casting machine. Their compressive creep tests at 250 ℃ were performed under various applied stresses(i.e., 60, 80 and100 MPa). Among them, the sand-cast Mg-14Gd-0.4Zr samples examined under 250 ℃/80 MPa for 39 and 95 h, respectively, were chosen to systemically analyze their creep mechanisms using high-angle annular dark field-scanning transmission electron microscopy(HAADF-STEM).The obtained results showed that the enhancement of creep resistance can be mainly attributed to the coherent β' and β'_F phases with an alternate distribution, effectively impeding the basal dislocations movement. However, with the creep time increasing, the fine β'+β'_F precipitate chains coarsened and transformed to semi-coherent β_1 phase and even to large incoherent β phase(surrounded by precipitate-free areas) in grain interiors. The precipitate-free zones(PFZs) at grain boundaries(GBs) were formed, and they could expand during creep deformation. Apart from the main cross-slip of basal and prismatic dislocations, type dislocations were activated and tended to distribute near the GBs. The aforementioned phenomena induced the stress concentrations, consequently leading to the increment of the creep strain.

Research on Potential Energy Recovery System of 16T Wheeled Hybrid Excavator

The system translates the arm/boom/buck's potential energy into electrical energy and then the electrical energy is stored in a storage device.This study develops a set of energy management strategy to make the recoverable energy recycling efficiently.This energy of traditional excavator is lost in the form of heat energy,which is wasteful,and makes the component's temperature higher and higher to reduce the machine's life.Research on this system not only conforms to the current topic of energy crisis,but also mates with the actual engineering,so it is significant to research that.