In the present work,holes of various skew angles were electrochemically machined in the middle of the plate specimens in a Ni-based single crystal superalloy and crack initiation and propagation around holes during th...In the present work,holes of various skew angles were electrochemically machined in the middle of the plate specimens in a Ni-based single crystal superalloy and crack initiation and propagation around holes during thermal fatigue cycles(20–1100 ℃) were investigated.It was demonstrated that the skew angles had a significant effect on the initiation and propagation of thermal fatigue cracks.During thermal fatigue process,stress concentration occurred at the edge of the holes.As for skew angles,the maximum stress concentration appeared at the acute side of holes.The maximum stress concentration resulted in plastic deformation at the acute side of the 30° hole,driving the thermal fatigue cracks to initiate after 220 cycles and propagate along [011] direction.However,the stresses concentrated at the edge of 90° or 60° holes were not large enough to initiate cracks even after 580 thermal cycles.This work will help to understand the local deformation behavior in the vicinity of cooling holes with various skew angles and have serious design implications for turbine blades.展开更多
Effect of thermal drilling condition on burring of 0.2C-(1.0-2.5)Si-(1.0-2.0)Mn (mass%) ultrahigh strength TRIP-aided sheet steels with polygonal ferrite matrix (TDP steels) was investigated for automotive application...Effect of thermal drilling condition on burring of 0.2C-(1.0-2.5)Si-(1.0-2.0)Mn (mass%) ultrahigh strength TRIP-aided sheet steels with polygonal ferrite matrix (TDP steels) was investigated for automotive applications.The combined rotational and downward force of the thermal drilling tool bit created friction heat.The height of the bushing was roughly 3 to 4 times the initial sheet thickness.The bushings are ideal for thread applications,as the strength of threads was significantly increased.We found that the burring and tapping contributed to the improvement of the tensile strength of 980 MPa class TRIP steel.展开更多
基金supported by the National Natural Science Foundation of China(No.51201164)the National High Technology Research and Development Program of China(No.2012AA03A511)
文摘In the present work,holes of various skew angles were electrochemically machined in the middle of the plate specimens in a Ni-based single crystal superalloy and crack initiation and propagation around holes during thermal fatigue cycles(20–1100 ℃) were investigated.It was demonstrated that the skew angles had a significant effect on the initiation and propagation of thermal fatigue cracks.During thermal fatigue process,stress concentration occurred at the edge of the holes.As for skew angles,the maximum stress concentration appeared at the acute side of holes.The maximum stress concentration resulted in plastic deformation at the acute side of the 30° hole,driving the thermal fatigue cracks to initiate after 220 cycles and propagate along [011] direction.However,the stresses concentrated at the edge of 90° or 60° holes were not large enough to initiate cracks even after 580 thermal cycles.This work will help to understand the local deformation behavior in the vicinity of cooling holes with various skew angles and have serious design implications for turbine blades.
基金The Amada Foundation for Metal Work Technology for the financial support
文摘Effect of thermal drilling condition on burring of 0.2C-(1.0-2.5)Si-(1.0-2.0)Mn (mass%) ultrahigh strength TRIP-aided sheet steels with polygonal ferrite matrix (TDP steels) was investigated for automotive applications.The combined rotational and downward force of the thermal drilling tool bit created friction heat.The height of the bushing was roughly 3 to 4 times the initial sheet thickness.The bushings are ideal for thread applications,as the strength of threads was significantly increased.We found that the burring and tapping contributed to the improvement of the tensile strength of 980 MPa class TRIP steel.