For environmental protection, energy conservation, and other reasons, water-based lubricants are increasingly chosen to replace oil lubricants. Water-based lubricants are divided into emulsified and solution types. So...For environmental protection, energy conservation, and other reasons, water-based lubricants are increasingly chosen to replace oil lubricants. Water-based lubricants are divided into emulsified and solution types. Solution type water-based lubricants have attracted significant attention for the good stability, easy biodegradability, and safety for workers. However, some problems exist with current solution type water-based lubricants, such as poor lubricity and corrosion resistance. During the cold-rolling process, A1 plate rolled using oil-based lubricant lubrication shows metallic luster, but that rolled using water-based lubricant shows corrosion spots, black strips, and no metallic luster. Therefore, this study mainly analyzed the reasons for the darkness of A1 plate cold-rolled with water solution lubricants. The differences in plate surfaces lubricated by water solution and oil were investigated by scanning electron microscopy, auger electron spectroscopy, X-ray photoelectron spectroscopy, and transmission electron microscopy. The analysis results showed that the surface of the oil-lubricated sample is smooth, the oxygen content is low, and the oxide layer is thin, while the surface of the water solution-lubricated sample is rough, the oxygen content is high, the chemical composition is more complex, and the oxide layer is not uniform and thick.展开更多
基金supported by the National Key Basic Research Program of China(Grant No.2013CB934200)the National Natural Science Foundation of China(Grant Nos.51335005&51527901)
文摘For environmental protection, energy conservation, and other reasons, water-based lubricants are increasingly chosen to replace oil lubricants. Water-based lubricants are divided into emulsified and solution types. Solution type water-based lubricants have attracted significant attention for the good stability, easy biodegradability, and safety for workers. However, some problems exist with current solution type water-based lubricants, such as poor lubricity and corrosion resistance. During the cold-rolling process, A1 plate rolled using oil-based lubricant lubrication shows metallic luster, but that rolled using water-based lubricant shows corrosion spots, black strips, and no metallic luster. Therefore, this study mainly analyzed the reasons for the darkness of A1 plate cold-rolled with water solution lubricants. The differences in plate surfaces lubricated by water solution and oil were investigated by scanning electron microscopy, auger electron spectroscopy, X-ray photoelectron spectroscopy, and transmission electron microscopy. The analysis results showed that the surface of the oil-lubricated sample is smooth, the oxygen content is low, and the oxide layer is thin, while the surface of the water solution-lubricated sample is rough, the oxygen content is high, the chemical composition is more complex, and the oxide layer is not uniform and thick.
