In order to study the relationship between the main process parameters and the cell size,the mathematical model of cell growth of microcellular foaming injection process is built.Then numeric simulation is employed as...In order to study the relationship between the main process parameters and the cell size,the mathematical model of cell growth of microcellular foaming injection process is built.Then numeric simulation is employed as experimental method,and the Taguchi method is used to analyze significance of effect of process parameters on the cell size.At last the process parameters are focused on melt temperature,injection time,mold temperature and pre-filled volume.The significance order from big to small of the effect of each process parameters on cell size is melt temperature,pre-filled volume,injection time,and mold temperature.On the basis of above research,the effect of each process parameter on cell size is further researched.Appropriate reduction of the melt temperature and increase of the pre-filled volume can optimize the cell size effectively,while the effects of injection time and mold temperature on cell size are less significant.展开更多
A probe test method was employed to detect the friction condition of the interfaces between tools and blank. At the same time a self-developed measurement apparatus to realize the probe test method was also presented....A probe test method was employed to detect the friction condition of the interfaces between tools and blank. At the same time a self-developed measurement apparatus to realize the probe test method was also presented. Based on the analysis of force, a correlative friction model was also given. With the self-developed measurement apparatus,the effects of three kinds of lubricating oils which were in common use during the process of sheet steel drawing were studied. By probing the friction coefficient values of different lubricating oils during the drawing process of the hot-galvanized sheet steel (steel brand: ST07Zn), we can see that the friction caused by PK oil was the lowest, so the effect of PK oil was the best. Then PK oil was used as the base lubricating oil and some solid additive powers was added into it to make a new type lubrication (named as L oil).The result of test proved that the new lubricating oil had remarkable effect on the drawing process of hot-galvanized sheet steel.展开更多
文摘In order to study the relationship between the main process parameters and the cell size,the mathematical model of cell growth of microcellular foaming injection process is built.Then numeric simulation is employed as experimental method,and the Taguchi method is used to analyze significance of effect of process parameters on the cell size.At last the process parameters are focused on melt temperature,injection time,mold temperature and pre-filled volume.The significance order from big to small of the effect of each process parameters on cell size is melt temperature,pre-filled volume,injection time,and mold temperature.On the basis of above research,the effect of each process parameter on cell size is further researched.Appropriate reduction of the melt temperature and increase of the pre-filled volume can optimize the cell size effectively,while the effects of injection time and mold temperature on cell size are less significant.
文摘A probe test method was employed to detect the friction condition of the interfaces between tools and blank. At the same time a self-developed measurement apparatus to realize the probe test method was also presented. Based on the analysis of force, a correlative friction model was also given. With the self-developed measurement apparatus,the effects of three kinds of lubricating oils which were in common use during the process of sheet steel drawing were studied. By probing the friction coefficient values of different lubricating oils during the drawing process of the hot-galvanized sheet steel (steel brand: ST07Zn), we can see that the friction caused by PK oil was the lowest, so the effect of PK oil was the best. Then PK oil was used as the base lubricating oil and some solid additive powers was added into it to make a new type lubrication (named as L oil).The result of test proved that the new lubricating oil had remarkable effect on the drawing process of hot-galvanized sheet steel.