Japanese IMS-VHT project on the Virtual Heat Treatment tool for monitoring and optimising HT process in relation with the international cooperative programs is briefly introduced. This project motivates to develop vir...Japanese IMS-VHT project on the Virtual Heat Treatment tool for monitoring and optimising HT process in relation with the international cooperative programs is briefly introduced. This project motivates to develop virtual tools for computer to optimize the heat treatment condition and to support decision for HT operation by knowledge based database in addition to process simulation. As one of the activities with the cooperation of the Society of Materials Science, Japan and the Japan Society for Heat Treatment, a benchmark project is undergoing. This includes simulation of carburized quenching process of a cylinder, disc, and ring as well as a helical gear by use of common data of materials properties and cooling characteristics by several available simulation programs. A part of the newly obtained results is presented as an interim report.展开更多
A study was performed with the objectives of understanding lap welding phenomena of Zn-coated steels with a Nd:YAG laser as well as obtaining a fundamental knowledge of monitoring signals for the formation judgment of...A study was performed with the objectives of understanding lap welding phenomena of Zn-coated steels with a Nd:YAG laser as well as obtaining a fundamental knowledge of monitoring signals for the formation judgment of sound or bad weld beads. The behavior of a molten pool and a reflected beam was simultaneously observed through a high-speed video together with the monitoring of reflected beam intensity.The effect of a gap between sheets on porosity formation and bead appearances was confirmed,and characteristic monitoring signals were obtained according to the gaps.In the case of no gap,spatters were frequently generated,and a reflected beam was fluctuated intensively at low frequencies.On the other hand,in welding sheets with a wide gap,lap welds were not produced and the high frequency signals of a reflected beam were detected.Moreover,sound welds were produced in the sheets with a proper gap,and a moderate reflected beam was monitored.From these results,it was found that monitoring of a reflected beam was beneficial to the judgment of sound,under-filled or incomplete lap welds.展开更多
文摘Japanese IMS-VHT project on the Virtual Heat Treatment tool for monitoring and optimising HT process in relation with the international cooperative programs is briefly introduced. This project motivates to develop virtual tools for computer to optimize the heat treatment condition and to support decision for HT operation by knowledge based database in addition to process simulation. As one of the activities with the cooperation of the Society of Materials Science, Japan and the Japan Society for Heat Treatment, a benchmark project is undergoing. This includes simulation of carburized quenching process of a cylinder, disc, and ring as well as a helical gear by use of common data of materials properties and cooling characteristics by several available simulation programs. A part of the newly obtained results is presented as an interim report.
文摘A study was performed with the objectives of understanding lap welding phenomena of Zn-coated steels with a Nd:YAG laser as well as obtaining a fundamental knowledge of monitoring signals for the formation judgment of sound or bad weld beads. The behavior of a molten pool and a reflected beam was simultaneously observed through a high-speed video together with the monitoring of reflected beam intensity.The effect of a gap between sheets on porosity formation and bead appearances was confirmed,and characteristic monitoring signals were obtained according to the gaps.In the case of no gap,spatters were frequently generated,and a reflected beam was fluctuated intensively at low frequencies.On the other hand,in welding sheets with a wide gap,lap welds were not produced and the high frequency signals of a reflected beam were detected.Moreover,sound welds were produced in the sheets with a proper gap,and a moderate reflected beam was monitored.From these results,it was found that monitoring of a reflected beam was beneficial to the judgment of sound,under-filled or incomplete lap welds.
