The aim of this study was to develop a new approach for the preparation of environmentally friendly, high-value products from oily cold rolling mill(CRM) sludge. Utilizing oily CRM sludge as a source of iron, strontiu...The aim of this study was to develop a new approach for the preparation of environmentally friendly, high-value products from oily cold rolling mill(CRM) sludge. Utilizing oily CRM sludge as a source of iron, strontium hexaferrite(SrFe_(12)O_(19)) powders were prepared by multi-step processes involving acid leaching, chemical conversion treatment, and synthesis by a citrate precursor. The influences of citric acid dosage and the pH of the sol system on the formation, crystallite size, and magnetic properties of the obtained SrFe_(12)O_(19) powders were investigated. High saturation magnetization(74.8 mA·m^2·g^(–1)) and intrinsic coercivities(614.46 mT) were achieved for pH 7.0 of the sol system, for which the molar ratio of citric acid dosage to the total dosage of Fe^(3+) and Sr^(2+) was 1.5. This study presents a new approach to utilizing oily CRM sludge, and even refractory iron-containing solid waste.展开更多
Industrial solid waste(ISW)-cement blends have the advantages of low carbon,low energy consumption,and low pollution,but their clinker replacement level in low carbon cement is generally low.To address this challenge,...Industrial solid waste(ISW)-cement blends have the advantages of low carbon,low energy consumption,and low pollution,but their clinker replacement level in low carbon cement is generally low.To address this challenge,this study considers the latest progress and development trends in the ISW-cement blend research,focusing on the activation of ISWs,the formation of ISW-cement blends,and their associated hydration mechanisms.After the mechanical activation of ISWs,the D50(average size)typically drops below 10μm,and the specific surface area increases above 350 m2/kg.Thermal activation can increase the glassy-phase content and reactivity of ISWs,where the coal gangue activation temperature is usually set at 400-1000°C.Furthermore,the roles of ISWs in the hydration of ISW-cement blends are divided into physical and chemical roles.The physical action of ISWs usually acts in the early stage of the hydration of ISW-cement blends.Subsequently,ISWs participate in the hydration reaction of ISW-cement blends to generate products,such as C-(A)-S-H gels.Moreover,alkali activation affects the hydration kinetics of ISW-cement blends and modifies the proportion of gels.Environmental impacts and costs of ISW-cement blends have also been discussed to guide stakeholders in selecting sustainable ISWs.展开更多
Municipal solid waste incineration products of bottom ash(BA),fly ash(FA),and pickling sludge(PS),causing severe environ-mental pollution,were transformed into glass ceramic foams with the aid of CaCO3 as a pore-foami...Municipal solid waste incineration products of bottom ash(BA),fly ash(FA),and pickling sludge(PS),causing severe environ-mental pollution,were transformed into glass ceramic foams with the aid of CaCO3 as a pore-foaming agent during sintering.The effect of the BA/FA mass ratio on the phase composition,pore morphology,pore size distribution,physical properties,and glass structure was investigated,with results showing that with the increase in the BA/FA ratio,the content of the glass phase,Si-O-Si,and Q3Si units decrease gradually.The glass transmission temperature of the mixture was also reduced.When combined,the glass viscosity decreases,causing bubble coalescence and uneven pore distribution.Glass ceramic foams with uniform spherical pores are fabricated.When the content of BA,FA,and PS are 35wt%,45wt%,and 20wt%,respectively,contributing to high performance glass ceramic foams with a bulk density of 1.76 g/cm3,porosity of 56.01%,and compressive strength exceeding 16.23 MPa.This versatile and low-cost approach provides new insight into synergistically recycling solid wastes.展开更多
Spent hydrogenation catalysts are important secondary resources due to richness in the valuable metals of Ni,Mo and V.Recovery of valuable metals from spent catalysts has high economic value and environmental benefits...Spent hydrogenation catalysts are important secondary resources due to richness in the valuable metals of Ni,Mo and V.Recovery of valuable metals from spent catalysts has high economic value and environmental benefits since they are hazardous wastes as well.Traditional recycling processes including hydrometallurgical leaching and soda roasting-leaching have disadvantages such as generating large amounts of wastewater,long process,and low recovery efficiency of valuable metals.Thus,this paper proposed synergistic enrichment of Ni,Mo and V via pyrometallurgical reduction at 1400-1500℃.The melting temperature and viscosity of slag were reduced through slag designing by software FactSage 7.1.The phase diagram of Al_(2)O_(3)-Cap-SiO_(2)-Na_(2)O-B_(2)O_(3)was drawn,and low-temperature region(≤1300℃)was selected as target slag composition.Ni,Mo,and V can be collaborative captured and recovered through the mutual solubility at molten state.Increasing the melting temperature and the amount of CaO,Na_(2)O and C were conducive to improving the metals recovery rates.The kilogram-scale experiments were carried out,and the recovery efficiencies of Ni,Mo and V were 98.3%,95.3%and 97.9%under optimized conditions:at 1500℃,with the basicity of 1.0,13.1 wt%SiO_(2),7.0 wt%B_(2)O_(3),7.7 wt%Na_(2)O and 20.0wt%C.The distribution behavior of valuable metals was clarified by investigating the melting process of slag and the reduction in valuable metals.Ni was preferentially reduced and acted as a capturing agent,which captured other metals to form NiMoV alloys.展开更多
基金financially supported by the National Natural Science Foundation of China (Nos. 51502014 and 51672024)the Fundamental Research Funds for the Central Universities (No: FRF-TP-17-1812)the program of China Scholarships Council (No. 201806465040)
文摘The aim of this study was to develop a new approach for the preparation of environmentally friendly, high-value products from oily cold rolling mill(CRM) sludge. Utilizing oily CRM sludge as a source of iron, strontium hexaferrite(SrFe_(12)O_(19)) powders were prepared by multi-step processes involving acid leaching, chemical conversion treatment, and synthesis by a citrate precursor. The influences of citric acid dosage and the pH of the sol system on the formation, crystallite size, and magnetic properties of the obtained SrFe_(12)O_(19) powders were investigated. High saturation magnetization(74.8 mA·m^2·g^(–1)) and intrinsic coercivities(614.46 mT) were achieved for pH 7.0 of the sol system, for which the molar ratio of citric acid dosage to the total dosage of Fe^(3+) and Sr^(2+) was 1.5. This study presents a new approach to utilizing oily CRM sludge, and even refractory iron-containing solid waste.
基金financially supported by the National Key R&D Program of China (Nos. 2019YFC1907101 and 2021YFC1910504)Key R&D Program of Ningxia Hui Autonomous Region (Nos. 2020BCE01001 and 2021BEG 01003)+3 种基金National Natural Science Foundation of China (Nos. U2002212 and 51672024)Xijiang Innovation and Entrepreneurship Team (No. 2017A0109004)the Fundamental Research Funds for the Central Universities (Nos. FRF-BD20-24A, FRF-TP-20-031A1, FRF-IC-19-017Z, FRF-GF-19032B, and 06500141)Integration of Green Key Process Systems MIIT
文摘Industrial solid waste(ISW)-cement blends have the advantages of low carbon,low energy consumption,and low pollution,but their clinker replacement level in low carbon cement is generally low.To address this challenge,this study considers the latest progress and development trends in the ISW-cement blend research,focusing on the activation of ISWs,the formation of ISW-cement blends,and their associated hydration mechanisms.After the mechanical activation of ISWs,the D50(average size)typically drops below 10μm,and the specific surface area increases above 350 m2/kg.Thermal activation can increase the glassy-phase content and reactivity of ISWs,where the coal gangue activation temperature is usually set at 400-1000°C.Furthermore,the roles of ISWs in the hydration of ISW-cement blends are divided into physical and chemical roles.The physical action of ISWs usually acts in the early stage of the hydration of ISW-cement blends.Subsequently,ISWs participate in the hydration reaction of ISW-cement blends to generate products,such as C-(A)-S-H gels.Moreover,alkali activation affects the hydration kinetics of ISW-cement blends and modifies the proportion of gels.Environmental impacts and costs of ISW-cement blends have also been discussed to guide stakeholders in selecting sustainable ISWs.
基金the National key R&D projects(Nos.2019YFC1907101,2019YFC1907103,2017YFB0702304)the Key R&D project in Ningxia Hui Autonomous Region(No.2020BCE01001)+5 种基金the National Natural Science Foundation of China(No.51672024)the Xijiang Innovation and Entrepreneurship Team(No.2017A0109004)the Program of China Scholarships Coun-cil(No.201806465040)the Fundamental Research Funds for the Central Universities(Nos.FRF-IC-19-007,FRF-IC-19-017Z,FRF-MP-19-002,FRF-TP-19-003B1,FRF-GF-19-032B,and 06500141)the State Key Laboratory for Ad-vanced Metals and Materials(No.2019Z-05)the Integ-ration of Green Key Process Systems MIIT.
文摘Municipal solid waste incineration products of bottom ash(BA),fly ash(FA),and pickling sludge(PS),causing severe environ-mental pollution,were transformed into glass ceramic foams with the aid of CaCO3 as a pore-foaming agent during sintering.The effect of the BA/FA mass ratio on the phase composition,pore morphology,pore size distribution,physical properties,and glass structure was investigated,with results showing that with the increase in the BA/FA ratio,the content of the glass phase,Si-O-Si,and Q3Si units decrease gradually.The glass transmission temperature of the mixture was also reduced.When combined,the glass viscosity decreases,causing bubble coalescence and uneven pore distribution.Glass ceramic foams with uniform spherical pores are fabricated.When the content of BA,FA,and PS are 35wt%,45wt%,and 20wt%,respectively,contributing to high performance glass ceramic foams with a bulk density of 1.76 g/cm3,porosity of 56.01%,and compressive strength exceeding 16.23 MPa.This versatile and low-cost approach provides new insight into synergistically recycling solid wastes.
基金financially supported by the National Natural Science Foundation of China(Nos.U2002212,52204412 and 52102058)the National Key R&D Program of China(Nos.2019YFC1907101,2019YFC1907103 and 2021YFC1910504)+3 种基金the Key R&D Program of Ningxia Hui Autonomous Region(No.2021BEG01003)Guangdong Basic and Applied Basic Research Foundation(No.2020A1515110408)Foshan Science and Technology Innovation Special Foundation(No.BK21BE002)the Fundamental Research Funds for the Central Universities(Nos.FRFTP-20-031A1 and FRF-BD-20-24A)。
文摘Spent hydrogenation catalysts are important secondary resources due to richness in the valuable metals of Ni,Mo and V.Recovery of valuable metals from spent catalysts has high economic value and environmental benefits since they are hazardous wastes as well.Traditional recycling processes including hydrometallurgical leaching and soda roasting-leaching have disadvantages such as generating large amounts of wastewater,long process,and low recovery efficiency of valuable metals.Thus,this paper proposed synergistic enrichment of Ni,Mo and V via pyrometallurgical reduction at 1400-1500℃.The melting temperature and viscosity of slag were reduced through slag designing by software FactSage 7.1.The phase diagram of Al_(2)O_(3)-Cap-SiO_(2)-Na_(2)O-B_(2)O_(3)was drawn,and low-temperature region(≤1300℃)was selected as target slag composition.Ni,Mo,and V can be collaborative captured and recovered through the mutual solubility at molten state.Increasing the melting temperature and the amount of CaO,Na_(2)O and C were conducive to improving the metals recovery rates.The kilogram-scale experiments were carried out,and the recovery efficiencies of Ni,Mo and V were 98.3%,95.3%and 97.9%under optimized conditions:at 1500℃,with the basicity of 1.0,13.1 wt%SiO_(2),7.0 wt%B_(2)O_(3),7.7 wt%Na_(2)O and 20.0wt%C.The distribution behavior of valuable metals was clarified by investigating the melting process of slag and the reduction in valuable metals.Ni was preferentially reduced and acted as a capturing agent,which captured other metals to form NiMoV alloys.