The corrosion characteristic and mechanism of Mg-5Y-1.5Nd-xZn-0.5Zr(x=0,2,4,6 wt.%)alloys in marine atmospheric environment

The microstructure and precipitated phases of as-cast Mg-5Y-1.5Nd-x Zn-0.5Zr(x=0,2,4,6 wt.%)alloys were investigated by optical microscopy,scanning electron microscopy,energy-dispersive spectrometry and X-ray Diffraction.The exposure corrosion experiment of these magnesium alloys was tested in South China Sea and KEXUE vessel atmospheric environment.The corrosion characteristic and mechanism of magnesium alloys of Mg-5Y-1.5Nd-x Zn-0.5Zr(x=0,2,4,6 wt.%)alloys were analyzed by weight loss rate,corrosion depth,corrosion products and corrosion morphologies.The electrochemical corrosion tests were also measured in the natural seawater.The comprehensive results showed that Mg-5Y-1.5Nd-4Zn-0.5Zr magnesium alloy existed the best corrosion resistance whether in the marine atmospheric environment and natural seawater environment.That depended on the microstructure,type and distribution of precipitated phases in Mg-5Y-1.5Nd-4Zn-0.5Zr magnesium alloy.Sufficient quantity anodic precipitated phases in the microstructure of Mg-5Y-1.5Nd-4Zn-0.5Zr alloy played the key role in the corrosion resistance.

Double enzyme mimetic activities of multifunctional Ag nanoparticle-decorated Co_(3)V_(2)O_(8)hollow hexagonal prismatic pencils for application in colorimetric sensors and disinfection

Since the catalytic activity of most nanozymes is still far lower than the corresponding natural enzymes,there is urgent need to discover novel highly efficient enzyme-like materials.In this work,Co_(3)V_(2)O_(8)with hollow hexagonal prismatic pencil structures were prepared as novel artificial enzyme mimics.They were then decorated by photo-depositing Ag nanoparticles(Ag NPs)on the surface to further improve its catalytic activities.The Ag NPs decorated Co_(3)V_(2)O_(8)(ACVPs)showed both excellent oxidase-and peroxidase-like catalytic activities.They can oxidize the colorless 3,3’,5,5’-tetramethylbenzidine rapidly to induce a blue change.The enhanced enzyme mimetic activities can be attributed to the surface plasma resonance(SPR)effect of Ag NPs as well as the synergistic catalytic effect between Ag NPs and Co_(3)V_(2)O_(8),accelerating electron transfer and promoting the catalytic process.ACVPs were applied in constructing a colorimetric sensor,validating the occurrence of the Fenton reaction,and disinfection,presenting favorable catalytic performance.The enzyme-like catalytic mechanism was studied,indicating the chief role of⋅O_(2)-radicals in the catalytic process.This work not only discovers a novel functional material with double enzyme mimetic activity but also provides a new insight into exploiting artificial enzyme mimics with highly efficient catalytic ability.

Fabrication of anodized superhydrophobic 5083 aluminum alloy surface for marine anti-corrosion and anti-biofouling

Marine corrosion and biofouling seriously affect the service life of marine structural materials,resulting in performance failure,enormous economic loss,and even catastrophic safety accidents.It is worthwhile and desirable to develop high-efficiency strategy for anti-corrosion and anti-biofouling.In this paper,superhydrophobic 5083 aluminum alloy(AA5083)surface with micro-nano hierarchical morphology was fabricated through anodization followed by 1H,1H,2H,2H-perfluorooctyltriethoxysilane(POTS)modification.The surface morphologies,roughness,and chemical compositions were revealed by scanning electron microscopy,atomic force microscopy,and X-ray diffraction.The self-cleaning ability,corrosion resistance and algae adhesion suppression ability of the fabricated surfaces were investigated,indicating an excellent water-proofing,anti-corrosion and anti-biofouling performance.We believe the superhydrophobic creation of metallic materials is expected to have potential applications in marine corrosion and antibiofouling fields.

Analysis of cultivable aerobic bacterial community composition and screening for facultative sulfate-reducing bacteria in marine corrosive steel

Anaerobic, aerobic, and facultative bacteria are all present in corrosive environments. However, as previous studies to address corrosion in the marine environment have largely focused on anaerobic bacteria, limited attention has been paid to the composition and function of aerobic and facultative bacteria in this process. For analysis in this study, ten samples were collected from rust layers on steel plates that had been immersed in seawater for diff erent periods (i.e., six months and eight years) at Sanya and Xiamen, China. The cultivable aerobic bacterial community structure as well as the number of sulfate-reducing bacteria (SRB) were analyzed in both cases, while the proportion of facultative SRB among the isolated aerobic bacteria in each sample was also evaluated using a novel approach. Bacterial abundance results show that the proportions are related to sea location and immersion time;abundances of culturable aerobic bacteria (CAB) and SRB from Sanya were greater in most corrosion samples than those from Xiamen, and abundances of both bacterial groups were greater in samples immersed for six months than for eight years. A total of 213 isolates were obtained from all samples in terms of CAB community composition, and a phylogenetic analysis revealed that the taxa comprised four phyla and 31 genera. Bacterial species composition is related to marine location;the results show that Firmicutes and Proteobacteria were the dominant phyla, accounting for 98.13% of the total, while Bacillus and Vibrio were the dominant genera, accounting for 53.06% of the total. An additional sixfacultative SRB strains were also screened from the isolates obtained and were found to encompass the genus Vibrio (four strains), Staphylococcus (one strain), and Photobacterium (one strain). It is noteworthy that mentions of Photobacterium species have so far been absent from the literature, both in terms of its membership of the SRB group and its relationship to corrosion.

Developing polydopamine modified molybdenum disulfide/epoxy resin powder coatings with enhanced anticorrosion performance and wear resistance on magnesium lithium alloys

Epoxy resin powder coating has been successfully applied on the corrosion protection of magnesium lithium alloys.However,poor wear resistance and microcracks formed during the solidification have limited it extensive application.There are limited approaches to exploit such anti-corrosion and mechanical properties of magnesium lithium alloys.Herein,the epoxy resin powder coating with polydopamine modified molybdenum disulfide(MoS_(2)@PDA-EP powder coating with 0,0.1,0.2,0.5,1.0 wt.%loading)was well prepared by melt extrusion to investigate its anticorrosion performance and wear resistance.The results revealed that the addition of MoS_(2)@PDA enhanced the adhesion strength between coatings and alloys,wear resistance and corrosion protection of the powder coatings.Among them,the optimum was obtained by 0.2 wt.%MoS_(2)@PDA-EP powder coating which could be attributed to well dispersion and efficient adhesion with coating matrix.To conclude,MoS_(2)@PDA-EP powder coating is meaningfully beneficial for the anticorrosive and wear performance improvement of magnesium lithium alloys.

The corrosion behavior and mechanical property of the Mg-7Y-x Nd ternary alloys

The corrosion behavior and mechanical property of Mg-7Y-x Nd(x=0.5,1.0,1.5 wt%)alloys were investigated.The microstructure and precipitations of Mg-7Y-x Nd alloys were studied by scanning electron microscopy,energy-dispersive spectrometry and X-ray Diffraction.The quantities of the Mg_(12)(Y,Nd)phase increased,whereas that of the Mg_(24)(Y,Nd)_(5)phase decreased with increasing Nd-content.The weight loss rate decreased from 17.5020 mg cm^(-2)·d^(-1)(36.7542 mm y^(-1))to 9.3744 mg cm^(-2)·d^(-1)(19.6862 mm y^(-1)).The electrochemical measurement also demonstrated the similar tendency.The loss in mechanical properties after corrosion reaction followed the order Mg-7Y-0.5Nd>Mg-7Y-1.0Nd>Mg-7Y-1.5Nd.The precipitations played dual roles in the corrosion resistance that depended on type and distribution.

The corrosion behavior of Mg-Nd binary alloys in the harsh marine environment

The corrosion behavior of Mg-Nd binary alloys in the harsh South China Sea environment was researched by scanning electron microscopy,energy-dispersive spectrometry and X-ray diffraction analysis.In order to explain the corrosion mechanism,corrosion resistance was analyzed by weight loss rate and electrochemical measurement in the laboratory.With a continuous enlargement of Nd-content,Mg 12 Nd phases increased and multiplied.The weight loss rate of Mg-0.5Nd alloy was 0.0436 mg·cm^(-2)·y^(-1)(0.0837 mm·y^(-1)),whereas that of Mg-1.5Nd alloy was 0.0294 mg·cm^(-2)·y^(-1)(0.0517 mm·y^(-1))during the exposure corrosion in the South China Sea site.The mechanical strength of Mg-1.5Nd alloy was 148 MPa before the exposure in the harsh marine environment,while the residual mechanical strength was merely about 94 MPa after the exposure test.Both Mg-1.5Nd alloy and Mg-1.0Nd alloy occurred the brittle fracture,which resulted that the elongation was nearly equal to zero.The self-corrosion current density demonstrated that degradation rate of Mg-Nd binary alloys was as follows:Mg-0.5Nd>Mg-1.0Nd>Mg-1.5Nd.For the South China Sea corrosion site,a large amount of sea salts exited in the atmospheric environment.Due to the heavy rainfall and high humidity,sodium chloride in the atmospheric environment dissolved,more serious electrochemical corrosion occurred on the surface of Mg-Nd binary alloys.

Infl uence of nitrate concentrations on EH40 steel corrosion aff ected by coexistence of Desulfovibrio desulfuricans and Pseudomonas aeruginosa bacteria

Nitrate addition is a common bio-competitive exclusion(BCE)method to mitigate corrosion in produced water reinjection systems,which can aff ect microbial community compositions,especially nitrate and sulfate reducing bacteria,but its eff ectiveness is in controversy.We investigated the infl uence of nitrate concentrations on EH40 steel corrosion aff ected by coexistence of Desulfovibrio vulgaris and Pseudomonas aeruginosa bacteria.Results demonstrate that only mixed bacteria or nitrate had little eff ect on EH40 steel corrosion,and nitrate could accelerate the corrosion of EH40 steel through the action of microorganisms.The corrosion promotion of nitrate was dependent on its concentrations,which increased from 0 to 5 g/L and decreased from 5 to 50 g/L.These diff erences were believed to be related to the regulation of nitrate in the growth of bacteria and biofi lms.Therefore,care must be taken to BCE method with nitrate when nitrate reducing bacteria with high corrosive activity are present in the environments.

Research progress of TiO2 photocathodic protection to metals in marine environment

Corrosion protection has become an important issue as the amount of infrastructure construction in marine environment increased.Photocathodic protection is a promising method to reduce the corrosion of metals,and titanium dioxide(TiO2) is the most widely used photoanode.This review summarizes the progress in TiO2 photo gene rated protection in recent years.Different types of semiconductors,including sulfides,metals,metal oxide s,polymers,and other materials,are used to design and modify TiO2.The strategy to dramatically improve the efficiency of photoactivity is proposed,and the mechanism is investigated in detail.Characterization methods are also introduced,including morphology testing,light absorption,photoelectrochemistry,and protected metal observation.This review aims to provide a comprehensive overview of Ti02 development and guide photocathodic protection.

Microbial communities present on mooring chain steels with different copper contents and corrosion rates

Copper has long been utilized as a disinfectant for bacteria,but its impact on microbial communities attached to the steel surface in seawater remains unknown.In the present study,3 mooring chain steels of different copper contents are subjected to a 3-month marine field exposure,and the corrosion rate increases in the order of BR5 steel(without copper)<BR5 CuH steel(0.8%copper)<BR5 CuL steel(0.4%copper).The microbial community results show that copper introduction does not result in an obvious change in microbial quantity,but it alters the diversity,richness,and structure of microbial communities due to the variation in copper-resistance of different species.BR5 CuH steel holds microbial communities with the highest percentage of some well-known corrosive microbes including sulfate-reducing bacteria,sulfuroxidizing bacteria,and iron-oxidizing bacteria,but possesses the lowest community diversity/richness owing to the toxicity of copper.The microbial community diversity/richness is stimulated by the low-copper content of BR5 CuL steel,and this steel also carries an intermediate proportion of such corrosive bacteria.Both well-known corrosive bacteria and microbial community diversity/richness seem to be involved in the corrosion acceleration of copper-bearing mooring chain steels.

Chloride-binding capacity of mortars composed of marine sand subjected to external chloride penetration

In order to explore the interactional relations of internal chloride and external chloride-binding amongst the cementitious materials,the chloride-binding capacity of mortars composed of marine sand(MS)or washed marine sand(WMS)were investigated.Results indicate that more external chloride can penetrate and diff use more deeply into the WMS mortar than that in the MS mortar.This phenomenon suggests that the external chloride migration resistance due to WMS is lower than that caused by MS.The distribution trends of the bound chloride content in the two types of mortars are the same at diff erent immersion times.However,a signifi cantly decreased area of the bound chloride content exists at the border of the external penetration area(EPA)and the external unaff ected area(EUA)at the immersion ages of 3 and 7 d,and then it disappears gradually with immersion time.The WMS mortar can bind more external chloride,whereas the MS mortar can bind more internal chloride,at diff erent immersion times.The distributions of bound chloride conversion rate in the EPAs of the two types of mortars diff er across immersion times.The distribution fi rstly decreases,and then it increases at the immersion ages of 3 and 7 d.The distribution was from increase,then decreases,and increase again at the immersion ages of 28 and 56 d.The bound chloride conversion rate in the WMS mortar is aff ected more greatly by external chloride penetration than that in the MS mortar.The amounts of the Friedel’s salt tend to increase with prolonged immersion time.Finally,the penetration of external chloride can increase the amount of fi ne capillary pores smaller than 100 nm in the WMSmortar exposed for 56 d in the chloride salt solution(WMS-E)specimen.

Environmentally friendly expanded graphite-doped ZnO superhydrophobic coating with good corrosion resistance in marine environment

Designing and fabricating the marine anti-corrosion materials without fluorine by superhydrophobic method is a huge challenge. In this study, an environmentally friendly composite coating was prepared by combing modified expanded graphite(EAG) with nano zinc oxide(ZnO). This coating showed superhydrophobic surface and good corrosion resistance. Fourier transform infrared spectroscopy(FITR), X-ray diffraction(XRD),and scanning electron microscopy(SEM) were used to characterize the materials in fabricating process of the coating. The properties of three composite coatings(ZnO,EAG, and EAG@ZnO) were analyzed, including surface roughness, water contact angle, corrosion resistance, selfcleaning and anti-fouling. The combination of ZnO and EAG caused a big water contact angle, leading superhydrophobic surface of the composite coatings. The electrochemical results showed that the superhydrophobic EAG@ZnO coating had a larger capacitive arc diameter and charge transfer resistance, indicating the enhanced anti-corrosion resistance. Meanwhile, the EAG@ZnO coating also showed good self-cleaning and anti-fouling performance according to solid and liquid pollutants tests.In addition, the mechanical properties and stability of the superhydrophobic EAG@ZnO coatings were evaluated by knife peeling and finger scratch tests. In summary, these superhydrophobic and anti-fouling EAG@ZnO composite coatings provide a potential application in marine corrosion and protection field.

Effect of yttrium modification on the corrosion behavior of AZ63 magnesium alloy in sodium chloride solution

The microstructures and corrosion behaviors of Mg-6%Al-3%Zn and Mg-6%Al-3%Zn-(0.251.0)%Y in 3.5 wt.%Na Cl solution are investigated via morphology observation,phase characterization,immersion and electrochemical methods.The experimental results suggest that yttrium alloying can improve the corrosion resistance of Mg-6%Al-3%Zn throughout the immersion.The initial enhanced corrosion resistance of magnesium alloy is attributed to the Y alloying,which gives rise to the increasing content of Al_(2)O_(3)in oxide layer.The promoted protectiveness of oxide layer on Mg-6%Al-3%Zn-1.0%Y alloy arouse a filiform corrosion as revealed by in-situ metallographic observation.Furthermore,the Y-containing magnesium alloys still perform higher corrosion resistance compared with that of Mg-6%Al-3%Zn alloy even if the oxide layer is exhausted.This phenomenon is owing to two factors,one is the gradual transformation of intermetallic phases from continuous Mg_(17)Al_(12)to discrete Al_(2)Y in matrix,by which the micro-galvanic corrosion betweenα-Mg grains and intermetallic phases is alleviated;the other is the morphology variation of corrosion products,the uniform and compact products layer on Y-containing alloys provide a barrier that effectively prevent the corrosive ions from penetrating into and reacting with Mg matrix.

Anticorrosion Coatings from Poly(Aniline-co-2-Ethylaniline) Micro/Nanostructures

PANI copolymer micro/nanostructures with different surface wettability were obtained from the chemical oxidation copolymerization of aniline(Ani)with 2-ethyl aniline(EA)at diverse[EA]/[Ani+EA]molar ratios,by employing ammonium persulfate as an oxidant.The results revealed that the poly(aniline-co-2-ethyl aniline)(PANI-EA)copolymer micro/nanostructures exhibited satisfactory anticorrosion performance for carbon steel,and the corrosion protection efficiency increased with the increase of water repellent property.Poly(2-ethyl aniline)(PEA)showed the largest contact angle(CA=145°)and show the best corrosion protection for the carbon steel(h=87.29%).It is found that the superior anticorrosion property of PEA is attributed to its high hydrophobicity,low conductivity and low porosity.

Corrosion behavior of Q235B carbon steel in simulated seawater pumped storage system under operational conditions

Seawater pumped storage systems have bright prospect for energy storage in the coming years.The operational conditions of seawater pumped storage system are complex and harsh,where metal materials suff er from severe general and local corrosion.The corrosion behavior of Q235B carbon steel in simulated seawater pumped storage system under operational conditions was studied by potentiodynamic polarization,cyclic potentiodynamic polarization,and scanning electron microscope(SEM).The results confi rm that the working pressure aff ected the corrosion resistance of Q235B carbon steel during the whole immersion period.The pressure promoted the electrochemical reaction of corrosion process and the corrosion rate increased with pressure at the initial immersion period.However,the stable rust layer formed after longtime immersion at diff erent pressures increased the corrosion resistance of carbon steel,and decreased the corrosion degree of carbon steel.Meanwhile,the working pressure aff ected the pitting corrosion behavior of Q235B carbon steel during the whole immersion period.The pitting corrosion potential was more negative and the tendency of pitting corrosion was higher at 4 MPa during the whole immersion period.However,pressure also accelerated the formation rate of protective rust layer on the steel surface.Q235B carbon steel has higher susceptibility to pitting corrosion at 4 MPa in the static seawater.

Bifunctional nanozyme activities of layered double hydroxide derived Co-A1-Ce mixed metal oxides for antibacterial application

Marine biofouling is an expensive problem that needs evolved chemical or physical antifouling strategies.However,most of the current antifouling materials that would damage the environment through metal leaching and bacteria resistance are being halted.Nanozyme is one kind of environmental antifouling materials through generating reactive oxygen species(ROS).We prepared various contents of CeO2 that could uniform disperse compounding with Co3 O4 and CoAl2 O4 to form a stable Co-Al-Ce mixed metal oxide(MMO) by a layered double hydroxide derived method.We find that coupling with CeO2 can improve the peroxidase(POx) activity.When the molar ratio of Ce is 2.5% and the calcination temperature is 200℃,the POx activity of Co-Al-Ce MMO is the best caused by the good dispersion of catalytically active components and the high specific area(150.10±4.95 m2/g).This novel Co-Al-Ce MMO also exhibits an antibacterial mode of action Gram-negative bacteria in near-neutral pH solution through generating ROS(mainly ·O2-)in the presence of H2 O2.Ce containing MMO can be utilized as potential green marine antifouling material.

Smart anticorrosion coating based on stimuli-responsive micro/nanocontainer:a review

Smart coating for corrosion protection of metal materials(steel,magnesium,aluminum and their alloys)has drawn great attention because of their capacity to prevent crack propagation in the protective coating by releasing functional molecules(healing agents or corrosion inhibitors)on demand from delivery vehicle,that is,micro/nanocontainer made up of a shell and core material or a coating layer,in a controllable manner.Herein,we summarize the recent achievements during the last 10 years in the field of the micro/nanocontainer with different types of stimuli-responsive properties,i.e.,pH,electrochemical potential,redox,aggressive corrosive ions,heat,light,magnetic field,and mechanical impact,for smart anticorrosion coating.The state-of-the-art design and fabrication of micro/nanocontainer are emphasized with detailed examples.

Preparation of low-fouling reverse-osmosis membranes on an Al2O3 carrier for desalination exploratory research

The surface of an α- AI2O3 carrier for semi-permeable zeolite membranes was modified with copper via an electroless plating process. Following hydrothermal synthesis, dense and highly organized zeolite membranes were obtained. Membrane thickness was confined to the nanoscale following layer-by-layer self-assembly of polyelectrolytes with opposite charges. This con trollable and low-cost preparati on method could drastically reduce the cost of fabricating reverse osmosis membranes, which is highly significant for the realization of large-scale seawater desalination through reverse osmosis. Understa nding the in fluences of interacti ons between various ions and the zeolite pores, in ter-crystalli ne gaps, membrane structure and surface chemical properties, transmembrane pressure, and temperature on the desalination process will help provide a theoretical basis and referenee point for the development of reverse osmosis membranes.

Poly(dimethyl siloxane)anti-corrosion coating with wide pH-responsive and self-healing performance based on core-shell nanofiber containers

In this research,core-shell electrospun fibers loaded with the shell of cellulose acetate and the core of oleic acid and alkyd varnish resin were synthesized and used within poly(dimethyl siloxane)(PDMS)to prepare self-healing and p H-responsive coatings for a steel substrate.The morphology of the electrospun fibers was characterized by scanning electron microscopy,transmission electron microscopy and confocal fluorescence microscopy.Thermo gravimetric analysis and Fourier transform infrared spectroscopy revealed that the self-healing agents were loaded successfully with a loading rate of 2.9%.The properties of the fiber-PDMS composite coating were characterized by water contact angle measurements,mechanical tests,electrochemical impedance spectroscopy,and scanning Kelvin probe.Results show that the maximum self-healing efficiencies of the fiber-PDMS coating in alkaline and acidic solution are 95.96%and 97.04%,respectively.The composition of the self-healing agents at the damaged part of the coating was verified by an infrared mapping test and using an energy dispersive spectrometer.In addition,the sandpaper abrasion test shows the hydrophobic effect of fiber-PDMS coating remains above 88.2%and decreases slightly through the addition of abrasion cycles.This research can pave the way for the industrial applications of p H-responsive self-healing coatings.

Developing high photocatalytic antibacterial Zn electrodeposited coatings through Schottky junction with Fe3+-doped alkalized g-C_(3)N_(4) photocatalysts

Pure Zn coatings easily lose their protective performance after biofouling because they have no antibacterial effect under visible light.In this study,we fabricate a new antibacterial Zn composite coating using electrodeposition to couple Fe3+-doped alkalized g-C_(3)N_(4)(AKCN-Fe)into an existing Zn coating and show that the AKCN-Fe enhances antibacterial property of the Zn coating under visible light.We attribute this enhancement to the high photocatalytic performance,high loading content,and good dispersion of AKCN-Fe.In addition,the photocatalytic antibacterial mechanism of the composite coating is supported by scavenger experiments and electron paramagnetic resonance(EPR)measurements,suggesting that superoxide(·O_(2)^(-))and hydroxyl radical(·OH)play main and secondary roles,respectively.