Greatly enhanced corrosion/wear resistances of epoxy coating for Mg alloy through a synergistic effect between functionalized graphene and insulated blocking layer

The poor corrosion and wear resistances of Mg alloys seriously limit their potential applications in various industries.The conventional epoxy coating easily forms many intrinsic defects during the solidification process,which cannot provide sufficient protection.In the current study,we design a double-layer epoxy composite coating on Mg alloy with enhanced anti-corrosion/wear properties,via the spin-assisted assembly technique.The outer layer is functionalized graphene(FG)in waterborne epoxy resin(WEP)and the inner layer is Ce-based conversion(Ce)film.The FG sheets can be homogeneously dispersed within the epoxy matrix to fill the intrinsic defects and improve the barrier capability.The Ce film connects the outer layer with the substrate,showing the transition effect.The corrosion rate of Ce/WEP/FG composite coating is 2131 times lower than that of bare Mg alloy,and the wear rate is decreased by~90%.The improved corrosion resistance is attributed to the labyrinth effect(hindering the penetration of corrosive medium)and the obstruction of galvanic coupling behavior.The synergistic effect derived from the FG sheet and blocking layer exhibits great potential in realizing the improvement of multi-functional integration,which will open up a new avenue for the development of novel composite protection coatings of Mg alloys.

A new insight into LPSO phase transformation and mechanical properties uniformity of large-scale Mg-Gd-Y-Zn-Zr alloy prepared by multi-pass friction stir processing

A large-scale fine-grained Mg-Gd-Y-Zn-Zr alloy plate with high strength and ductility was successfully prepared by multi-pass friction stir processing(MFSP)technology in this work.The structure of grains and long period stacking ordered(LPSO)phase were characterized,and the mechanical properties uniformity was investigated.Moreover,a quantitative relationship between the microstructure and tensile yield strength was established.The results showed that the grains in the processed zone(PZ)and interfacial zone(IZ)were refined from 50μm to 3μm and 4μm,respectively,and numerous original LPSO phases were broken.In IZ,some block-shaped 18R LPSO phases were transformed into needle-like 14H LPSO phases due to stacking faults and the short-range diffusion of solute atoms.The severe shear deformation in the form of kinetic energy caused profuse stacking fault to be generated and move rapidly,greatly increasing the transformation rate of LPSO phase.After MFSP,the ultimate tensile strength,yield strength and elongation to failure of the large-scale plate were 367 MPa,305 MPa and 18.0% respectively.Grain refinement and LPSO phase strengthening were the major strengthening mechanisms for the MFSP sample.In particularly,the strength of IZ was comparable to that of PZ because the strength contribution of the 14H LPSO phase offsets the lack of grain refinement strengthening in IZ.This result opposes the widely accepted notion that IZ is a weak region in MFSP-prepared large-scale fine-grained plate.

Microstructure Characteristics and Elevated Temperature Mechanical Properties of a B Containedβ-solidifiedγ-TiAl Alloy

The improved microstructure and enhanced elevated temperature mechanical properties of Ti-44Al-5Nb-(Mo,V,B)alloys were obtained by vacuum arc re-melting(VAR)and primary annealing heat treatment(HT)of 1260℃/6 h/Furnace cooling(FC).The phase transformation,microstructure evolution and tensile properties for as-cast and HTed alloys were investigated.Results indicate that three main phase transformation points are determined,T_(eut)=1164.3℃,T_(γsolv)=1268.3℃and T_(βtrans)=1382.8℃.There are coarse lamellar colonies(300μm in length)and neighbor reticular B2 andγgrain(3-5μm)in as-cast alloy,while lamellar colonies are markedly refined and multi-oriented(20-50μm)as well as the volume fraction and grain sizes of equiaxedγand B2 phases(about 15μm)significantly increase in as-HTed alloy.Phase transformations involvingα+γ→α+γ+β/B2 and discontinuousγcoarsening contribute to the above characteristics.Borides(1-3μm)act as nucleation sites forβ_(eutectic) and produce massiveβgrains with different orientations,thus effectively refining the lamellar colonies and forming homogeneous multi-phase microstructure.Tensile curves show both the alloys exhibit suitable performance at 800℃.As-cast alloy shows a higher ultimate tensile stress of 647 MPa,while a better total elongation of more than 41%is obtained for as-HTed alloy.The mechanical properties improvement is mainly attributed to fine,multi-oriented lamellar colonies,coordinated deformation of homogeneous multi-phase microstructure and borides within lamellar interface preventing crack propagation.

Re-delocalization of localized d-electrons in VO_(2)(R)-VS_(4)hetero-structure enables high performance of rechargeable Mg-ion batteries

Rechargeable Mg-ion batteries(MIBs)have attracted much more attentions by virtue of the high capacity from the two electrons chemistry.However,the reversible Mg^(2+)diffusion in cathode materials is restricted by the strong interactions between the high-polarized bivalent Mg^(2+)ions and anionic lattice.Herein,we design and propose a hetero-structural VO_(2)(R)-VS_(4)cathode,in which the re-delocalized d-electrons can effectively shield the polarity of Mg^(2+)ions.Theoretically,the electrons should spontaneously transfer from VS_(4)to VO_(2)(R)through the interfaces of hetero-structure due to the lower work function value of VS_(4).Furthermore,the internal electrons transfer lead to the electronic injection into VO_(2)(R)from VS_(4)and the partially broken V-V dimers,indicating the presence of lone pair electrons and charge re-delocalization.Benefiting from the shield effect of re-delocalized electrons,and the weakened attraction between cations and O/S anions enables more S^(2-)-S_(2)^(2-)redox groups to participate the electrochemical reactions and compensate the double charge of Mg^(2+)ions.Accordingly,VO_(2)(R)-VS_(4)hetero-structure exhibits a high specific capacity of 554 mA h g^(-1)at 50 mA g^(-1).It is believed that the charge re-delocalization of cathode extremely boost the Mg^(2+)ions migration for the high-capacity of MIBs.

Surface deterioration dependent on the crystal facets of spinel LiNi_(0.5)Mn_(1.5)O_(4) cathode active material

The spinel LiNi_(0.5)Mn_(1.5)O_(4)(LNMO)cathode active materials(CAMs)are considered a promising alternative to commercially available cathodes such as layered and polyanion oxide cathodes,primarily due to their notable safety and high energy density,particularly in their single-crystal type.Nevertheless,the industrial application of the LNMO CAMs is severely inhibited due to the interfacial deterioration and corrosion under proton-rich and high-voltage conditions.This study successfully designed and synthesized two typical types of crystal facets-exposed single-crystal LNMO CAMs.By tracking the electrochemical deterioration and chemical corrosion evolution,this study elucidates the surface degradation mechanisms and intrinsic instability of the LNMO,contingent upon their crystal facets.The(111)facet,due to its elevated surface energy,is found to be more susceptible to external attack compared to the(100)and(110)facets.Our study highlights the electrochemical corrosion stability of crystal plane engineering for spinel LNMO CAMs.

Microstructures and Properties of Honeycomb Sulfur/carbon Black/MoS_(2) Composites

Microstructure and property of sulfur/carbon black composites prepared by ball milling were studied.Sulfur/carbon black composites were obtained by melting the mixture of sulfur and carbon black in 155℃and dispersing evenly in carbon black after hydrothermal reaction.Thus,its conductive properties were improved.Moreover,microstructure and property of honeycomb sulfur/carbon black/MoS_(2) prepared by hydrothermal method as a cathode material for lithium-sulfur batteries were studied.The initial discharge specific capacity of the material at 0.2 A/g current density is 838.495 mA·h/g,and the 55.14%after 100 weeks of cycling.It is indicated that MoS_(2) can not only combine with polysulfides through electrostatic action or the action of chemical bonds,but also honeycomb porous structure.MoS_(2) can fix polysulfides groups and prevent their shuttle.Therefore,the cycling performance of the battery is effectively improved.

Effect of Rare Earth on Microstructures and Properties of High Speed Steel With High Carbon Content

The effects of rare earth （RE） on the microstructures and properties of high carbon high speed steel （HCHSS） were investigated. The results show that when suitable RE is added to the HCHSS, the effect of RE on the austenite and eutectic carbides is obvious. The austenite grain and coarse eutectic structure are refined, and flake carbides in the eutectic structures become short and fine. After heat treatment, most of the eutectic carbides are spheroidized and distributed in a uniform manner. The hardness and red hardness of modified HCHSS are slightly increased; impact toughness is greatly increased by 37.81% and reaches 10.17 J/cm^2. The mechanism by which RE improves the structures and properties of HCHSS is also analyzed.

Ultrasonic-assisted Oxidation Leaching of Nickel Sulfide Concentrate

The feasibility of oxidation leaching process of nickel from nickel sulfide ore and the form of different components in the lixivium has been studied at first. The method of leaching nickel sulfide concentration directly by oxidants with existence of ultrasonic has been advanced. The process of leaching nickel from nickel sulfide concentration by using the system of persulfate and silver has been determined. The influence of different factors on the leaching rates of nickel,such as with and without ultrasonic,the concentration of Na2S2O8,liquid-solid ratio and the concentration of AgNO3 have been explored. The results show that:(1) in the oxidative leaching system,nickel can be leached completely as Ni2+ or NiSO4(aq.) from nickel sulfide concentration in theory;(2) the nicopyrite can not exist steadily in the persulfate acid leaching system,but Ni2+can. Meanwhile,sulfur may be existed steadily in the leaching process;(3) nicopyrite with much lower electrostatic potential may be leached earlier than chalcopyrite and sideropyrite;and(4) the overall reaction rate of the leaching process can be enhanced with ultrasonic radiation,but it does not change the mechanism of leaching. The more oxidant concentration or higher liquid-solid ratio is,the higher leaching percentage of nickel. The leaching percentage of nickel can be increased significantly by adding a small amount of AgNO3 during the leaching processes. Under the same conditions,the higher concentration of AgNO3 is,the higher leaching yields of nickel will be obtained.

Effect of CO_2 and H_2O on gasification dissolution and deep reaction of coke

To more comprehensively analyze the effect of CO_2 and H_2O on the gasification dissolution reaction and deep reaction of coke, the reactions of coke with CO_2 and H_2O using high temperature gas–solid reaction apparatus over the range of 950–1250°C were studied, and the thermodynamic and kinetic analyses were also performed. The results show that the average reaction rate of coke with H_2O is about 1.3–6.5 times that with CO_2 in the experimental temperature range. At the same temperature, the endothermic effect of coke with H_2O is less than that with CO_2. As the pressure increases, the gasification dissolution reaction of coke shifts to the high-temperature zone. The use of hydrogen-rich fuels is conducive to decreasing the energy consumed inside the blast furnace, and a corresponding high-pressure operation will help to suppress the gasification dissolution reaction of coke and reduce its deterioration. The interfacial chemical reaction is the main rate-limiting step over the experimental temperature range. The activation energies of the reaction of coke with CO_2 and H_2O are 169.23 kJ ·mol-1 and 87.13 kJ·mol^(-1), respectively. Additionally, water vapor is more likely to diffuse into the coke interior at a lower temperature and thus aggravates the deterioration of coke in the middle upper part of blast furnace.

Optimization of flow control devices for a T-type five-strand billet caster tundish: water modeling and numerical simulation

The optimization of flow control devices(FCDs) for a T-type five-strand billet caster tundish was carried out by water modeling and numerical simulation. In water modeling experiments, flow characteristics of the bare tundish and tundish conf igurations with designed U-type baff les and a round turbulence inhibitor were analyzed using residence time distribution(RTD) curves. Mathematical models for liquid steel in the real plant tundish were established using the fluid dynamics software package Fluent. The flow field, the temperature field, and the RTD curves of liquid steel in the proposed tundish conf igurations were obtained. The results of numerical simulation and water modeling were validated with each other by the predicted and experimental RTD curves. The results of flow field and temperature field were used to ref lect the actual state of a real plant tundish and to choose the optimal FCD. Finaly, from the whole performance of the multi-strand tundish, the optimal scheme was determined by combining the results of water modeling and numerical simulation. With the optimal tundish equipped with U-type baffle with def lector holes and round turbulence inhibitor, not only was the flow characteristic of each strand improved, but also the difference of flow characteristics between multiple strands was smaller.

Characterization and recycling of nickel- and chromium-contained pickling sludge generated in production of stainless steel

Pickling sludge generated during the neutralization of pickling wastewater with calcium hydroxide in stainless steel pickling process was characterized using X-ray fluorescence spectrometry, X-ray diffractometry, scanning electron microscopy, thermogravimetry and differential scanning calorimetry, etc. The major compositions of pickling sludge are CaF2, CaSO4, Me（OH）, （M： Fe, Cr, Ni）, and the content of CaF2 is high in the sludge. The melting point of pickling sludge is about 1350℃ and the viscosity is about 0.14 Pa.s at 1450 ℃, which are comparatively lower than those of normal refining slag. After heat treatment, the contents of sulfur and fluorine in the pickling sludge were reduced, confirming the thermal decomposition of sulfate in the sludge. Fluorine in the sludge is reduced by the gaseous SiF4 and A1F3 generated through the reactions of CaF2 with SiO2 and Al2O3. The preliminary results from the reduction test indicate that the sulfur content in the steel is not affected by the presence of sulfur in the sludge. The recovery of nickel is about 40%, and the chromium content changes marginally due to the protective atmosphere under the reduction condition of chromic oxide. The pickling sludge is a potential auxiliary material for the production of stainless steel.

Absorption of sulfur dioxide using membrane and enhancement of desorption with ultrasound

The absorption of sulfur dioxide in simulated flue gas by using liquid-containing membrane was investigated.The process of sulfur dioxide desorption from the absorbent of citrate solution was explored.The influence of the gas-phase,and the liquid-phase on absorption efficiency of sulfur dioxide and the influence of ultrasonic frequency,ultrasonic power and stirring speed on desorption efficiency of sulfur dioxide were examined.The results indicate that the absorption efficiency decreases with increasing flow velocity and sulfur dioxide content in gas-phase,and can be improved by increasing the concentration and the pH value of citrate solution.It is concluded that lower ultrasonic frequency results in a better degassing efficiency.The using of ultrasound in desorbing sulfur dioxide from citrate solution improves the desorbing efficiency in the some conditions,without changing the essence of chemical reaction.

Selective depression action of taurine in flotation separation of specularite and chlorite

Chlorite,as the most representative gangue mineral associated with specularite,of which the separation of these two minerals is difficult.This paper investigated the depression effect of taurine on specularite/chlorite separation via flotation experiments,adsorption tests,contact angle measurements,Zeta potential detection,FT-IR measurements,and XPS analyses.The results of single mineral flotation indicated that chlorite could be depressed selectively by taurine with the recovery of less than 30%,but the floatability of specularite remains high with recovery rate of 81.77%at pH 10.The artificial mixed mineral flotation results confirmed the effectiveness of taurine as a depressant.Surface adsorption,contact angle,and Zeta potential detection revealed taurine primarily adsorbs on the chlorite surface,which hampered the DDA’s subsequent adsorption and results in the chlorite’s poor floatability.The FT-IR spectra and XPS analyses provided further proof that taurine adsorbed on chlorite surface as an electron donor,and part of the electrons transferred from the sulfonic acid group of taurine to metal ions during the adsorption process.In addition,the hydrogen bond between amino-group of taurine and O ions in chlorite surface was also formed in the adsorption process.Finally,optimized adsorption configurations of taurine on chlorite surfaces were proposed.

Development of a high-strength Mg alloy with superior ductility through a unique texture modification from equal channel angular pressing

In the current study,a homogenous ultra-fine grained microstructure with average grain size of 1.0μm is achieved in the Mg-Zn-Ca-Mn alloy through the reduplicative equal channel angular pressing(ECAP)at 300℃,and the mechanical properties are remarkably improved,with room-temperature yield strength of 269.6 MPa and elongation of 22.7%.The twinning deformation results in a discontinuous recrystallization behavior in the initial stage of ECAP.With further deformation,the continuously dynamic recrystallization contributes to an obvious grain refinement effect.The activation of non-basal slip system leads to the formation of a unique basal texture,which is related to the elevated ECAP temperature and the decreased grain size.Both grain refinement and texture modification derived from ECAP process result in the increase of yield strength,while the cracked secondary phase particles are beneficial to the enhanced ductility,through reducing the stress concentration and hindering premature failure.

Preparation of copper nanoparticles by chemical reduction method using potassium borohydride

High dispersive copper nanoparticles were prepared by chemical reduction method using potassium borohydride as reducing agent.The effects of reactant ratio,concentration of CuSO4,reaction temperature,and dispersant on the size of product and conversion rate were studied.The morphologies of copper nanoparticles were characterized by scanning electron microscopy.The results show that the optimum process conditions are as follows:the molar ratio of KBH4 to CuSO4 is 0.75(3:4),concentration of CuSO4 is 0.4 mol/L,reaction temperature is 30℃,and dispersant is n-butyl alcohol.The average particles size of copper powders with spherical shape gained is about 100 nm.

Research on testing method of resin sand high temperature compressive strength

High temperature compressive strength is one of the most important performances of resin sand; its value directly concerns the quality of castings. In order to seek the best testing method of resin sand high temperature compressive strength, a self-developed instrument was used to carry out experiments, and the sample shape and size were designed and studied. The results show that a hollow cylinder sample can reflect the strength difference of different resin sands better than a solid cylinder sample, and its data is stable. The experiments selected φ20/5×30 mm as the size of the hollow cylinder samples. The high temperature compressive strengths of phenol-formaldehyde resin coated sand, furan resin self-setting sand, and TEA resin sand were each tested. For the resin sand used for cast steel and cast iron, 1,000 ℃ was selected as the test temperature; for the resin sand used for cast non-ferrous alloy, 800 ℃ was selected as the test temperature; and for all the resin sand samples, 1 min was selected as the holding time. This testing method can truthfully reflect the high temperature performance of three kinds of resin sand; it is reproducible, and the variation coefficients of test values are under 10%.

Effect of Boron Content on the Microstructure and Magnetic Properties of Non-oriented Electrical Steels

The effects of boron content in the range of 0-0.0082 wt%, on the inclusion type, microstructurc, texture and magnetic properties of non-oriented electrical steels have been studied. After final annealing, the addition of excess boron（w（B0〉0.004 1 wt%） led to the formation of Fe2B particles. As boron content increased, grain size increased and reached a maximum in steel with 0.004 1 wt% boron. Furthermore, steel containing 0.004 1 wt% boron had the strongest { 100} fiber texture, Goss texture and the weakest { 111 } fiber texture among the five tested steels. Flux density firstly rapidly increased and then suddenly decreased with increasing boron content and reached a maximum in steel with 0.004 1 wt% boron. Conversely, core loss first sharply decreased and then abruptly increased with the increase of boron content and reached a minimum in steel containing 0.004 1 wt% boron. Steel containing 0.004 1 wt% boron obtained the best magnetic properties, predominantly through the development of optimum grain size and favorable texture.

Microstructure and tensile property of SLM 316L stainless steel manufactured with fine and coarse powder mixtures

Selective laser melting(SLM)technology is the prevailing method of manufacturing components with complex geometries.However,the cost of the additive manufacturing(AM)fine powder is relatively high,which significantly limits the development of the SLM.In this study,the 316L fine powder and coarse powder with a mass ratio of 80:20,70:30 and 60:40 were mixed using a ball milling and the samples with a relative density greater than 97%were prepared by SLM.The results show that the intricate temperature gradients and surface tension gradients in SLM will produce Marangoni flow,forming a typical molten pool morphology,cellular and strip subgrain structures.And as the proportion of coarse powder increases,the scanning track morphology changes from smooth to undulating;the morphology of the molten pool and subgrain structure are weakened.Meanwhile,the unmelted particles appear on the surface of the SLM sample.On the premise of an introducing appropriate amount of large particle size powder(20%),the SLM samples still have good mechanical properties(662 MPa,47%).

Corrosion and wear properties of micro-arc oxidation treated Ti6Al4V alloy prepared by selective electron beam melting

In order to analyze the effect of voltage during micro-arc oxidation(MAO)on corrosion and wear properties of Ti6Al4V(TC4),the MAO technology was employed to treat TC4 samples fabricated by selective electron beam melting(SEBM)at the voltages of 400,420 and 450 V.The results show that the metastable anatase phase gradually transforms to rutile phase with oxidation time and temperature increasing.The surface morphology of coating contains numerous micropores with uniform size distribution.Cracks and pores over 10μm are found on MAO-TC4 sample with applied voltage of 450 V.The thickness of MAO coating is positively correlated with the voltage.The corrosion resistance and wear resistance are related to phase composition,micropore size distribution on the surface and film thickness.When the voltage is 420 V,the coating shows the smallest corrosion current density(0.960×10^-7 A/cm^2)and the largest resistance(7.17×10^5Ω·cm^2).Under the same load condition,the coating exhibits larger friction coefficient and wear loss than the TC4 substrate.With the increase of voltage,the wear mechanism of the coating changes from abrasive wear to adhesive wear,and the adhesive wear is intensified at applied voltage of 450 V,with a maximum friction coefficient of 0.821.

Influence of hydrogen-enriched atmosphere under coke oven gas injection on reduction swelling behaviors of oxidized pellet

It is of great importance to elucidate reduction swelling behaviors and reaction mechanism of oxidized pellet in hydrogen-enriched atmosphere under coke oven gas injection. In this work, the effects of hydrogen concentration in N_2-CO-H_2 atmosphere with unchanged CO content on reduction swelling behaviors of oxidized pellet at 1173 K were studied, to clarify the mechanism of hydrogen-enriched reduction and exclude the influences of CO. Then, the reduction swelling behaviors of oxidized pellet at 1173 K in actual atmosphere under coke oven gas(COG) injection, got from the simulation results of multi-fluid blast furnace model, were investigated. The results show that with the concentration of hydrogen increasing in N_2-CO-H_2 gas from 2% to 18%, the reduction swelling index of pellet decreases from 10.12% to 5.57% while the reduction ratio of pellet increases obviously from 39.85% to 69.58%. In addition, with COG injection rate increasing from 0 to 152.34 m^3/t, the reduction swelling index of pellet decreases slightly from 10.71% to 9.54% while the reduction ratio of pellet is increased from 31.57% to 36.39%. The microstructures of pellet are transformed from the platy structure to the flocculent structure.