Energy-storage Welding Connection Characteristics of Rapid Solidification AZ91D Mg Alloy Ribbons

Energy-storage welding connection characteristics of rapidly solidified AZ91D Mg alloy ribbons with 40-70 μm thickness are investigated using a microtype energy-storage welding machine. The microstructure and performance of the connection joints are analyzed and studied. The research results indicate that energy-storage welding is able to realize the spot welding connection of AZ9ID Mg alloy ribbons. The welding nugget consists of developed α-Mg equiaxed grains with the sizes of 1.2-2.7 μm and intergranular distributed β-Mg17Al12 compounds. The thickness of bond zone is about 4 μm and the solidification microstructure is characterized by the fine equiaxed grains with the sizes of 0.8-1.2μm and grain boundary has become coarsening. The columnar crystal in HAZ also becomes slightly coarsening and the grain boundary has broadened, however, there is no obvious change in its primitive morphology and crystallographic direction. When welding energy is about 2.0 J, the welding joints with higher shear strength and smaller electrical resistivity are obtained.

Spark plasma sintering on mechanically activated W-Cu powders

Mechanically activated W-Cu powders were sintered by a spark plasma sinteringsystem (SPS) in order to develop a new process and improve the properties of the alloy. Propertiessuch as density and hardness were measured. The microstructures of the sintered W-Cu alloy sampleswere observed by SEM (scanning electron microscope). The results show that spark plasma sinteringcan obviously lower the sintering temperature and increase the density of the alloy. This processcan also improve the hardness of the alloy. SPS is an effective method to obtain W-Cu powders withhigh density and superior physical properties.

Fabrication of an in-situ nanoAl_2O_3/Cu composite with high strength and high electric conductivity

A heat-resistant dispersion-strengthening nano-Al_2O_3/Cu composite with highstrength and high electric conductivity was fabricated in a multiplex medium. The internaloxidation product, microstructures and properties of the composite, and the process flow weresystematically studied. It is confirmed that this new technique simplifies the process and improvesthe properties of the composite. X-ray analysis indicates that the alumina particles formed duringinternal oxidation consist of a large mount of gamma-Al_2O_3 and a certain amount of theta-Al_2O_3and alpha-Al_2O_3. TEM observation shows that the obtained gamma-Al_2O_3 nano-particles areuniformly distributed in the copper grains; their mean size and space between particles are 7 runand 30 nm, respectively. The main properties of the composite with 50 percent cold deformation areas follows: the electric conductivity is 51 MS/m (87 percent IACS), sigma_b = 628 MPa, and thehardness is HRB86. After annealing at 1273 K, all or most of the above properties remain, and themicrostructures are still dependent on elongated fiber-form grains.

Carbon Diffusion in Hot Strips of Low Carbon Steel Produced by CSP Line under Different Thermal Histories

Two experiments were carried out on the same compact strip production (CSP) line, which differs in that one of them experienced γ→α→γ thermal history. The differences in microstructure, precipitation, misorientation etc between two experiments were investigated by using scanning electron microscopy (SEM), transmission electron microscopy (TEM), electron back-scattered diffraction (EBSD) and positron annihilation technique (PAT). The carbon concentration in matrix is more inhomogeneous in the experiment than that with γ→α→γ7 thermal history. The specific precipitation characteristic in the experiment without γ→α→γ thermal history is discussed on the basis of different carbon diffusion behavior and interaction between dislocation and excess carbon.

Effect of Lanthanum and Yttrium on Microstructures of Cu-Cr alloys

Microstructures of Cu-based alloys (including CuO.8CrO.05La, CuO.8CrO.lLa, CuO.8CrO.4La, CuO.8CrO.05Y, CuO.8CrO.lY and CuO.8CrO.4Y) were studied by optical microscope, X-ray diffractometer, Scanning electron microscope and Energy-dispersive X-ray spectroscopy. The results show that La and Y refine the grains and change the distribution of microstructures of Cu-Cr alloys. The sizes of Cr particles are smaller in CuCrRE alloys than in CuCr alloy. In CuCrLa and CuCrY alloys, La and Y usually respectively exist as compounds of CugLa and Cu5Y. These compounds distribute in the grains with sphere shape and on the grain-boundaries with slice shape.

Gaseous Nitriding Process of Surface Nanocrystallized (SNCed) Steel

The behavior of gaseous nitriding on the surface nanocrystallized (SNCed) steel was investigated. The mild steel discs were SNCed on one side by using the method of ultrasonic shot peening. The opposite side of the discs maintained the original coarse-grained condition. The gaseous nitriding was subsequently carried out at three different temperatures: 460, 500 and 560℃. The compound layer growth and diffusion behavior were then studied. It was revealed that SNC pretreatment greatly enhances both diffusion coefficient D and surface reaction rate. As a result, nitriding time could be reduced to the half. It was also found that the growth of compound layer with nitriding time conformed with parabolic relationship from the start of nitriding process in the SNCed samples.

Physical Simulation of Mold-Filling Processing of Thin-Walled Castings under Traveling Magnetic Field

Mold-filling process of thin-walled castings under the condition of traveling magnetic field has been studied by physical simulation method using gallium melt and fast speed photography. Flow morphology and its formation mechanism were obtained and discussed for thin-walled casting. The influences of magnetic field density on the filling ability, filling velocity and mold filling time have been studied. The differences in filling capability between gravity casting and casting under the traveling magnetic field have been compared. The results indicate that the mold filling ability of the gallium melt increases greatly under the condition of traveling magnetic field; the filling time is shortened from 18 s under gravity field to 3 s under the traveling magnetic field and average flow rate of the melt increases from 1.6 to 8.68 cm3/s; the change law of the cross-section morphology of the gallium melt during the mold filling is that at first, the cross-section area does not change, then it decreases gradually. When the front of the melt reaches the end of the mold cavity, the front melt will backfill the mold; the wider the width of mold cavity, the better the mold filling ability. The mold filling ability of gallium melt in mold with upper magnetic conductor is better than that without upper magnetic conductor.

EFFECTS OF Ce ON CORROSION RESISTANCE OF AZ91D MAGNESIUM ALLOY

As-cast and corrosive microstructures of AZ91D alloy containing various Ce contents were observed by optical microscope (OM). The phase compositions of the alloys before and after the corrosion were analyzed by X-ray diffraction (XRD). Meanwhile, the corrosion resistance of the alloys was tested by weight loss and potentiodynamic polarization curve methods respectively. The results show that rod-like Al4Ce phase is formed in AZ91D alloy containing certain Ce content and as-cast microstructures are refined. AZ91D-0.7%Ce alloy has good grain refinement effect. The addition of Ce can reduce the corrosion rate and corrosion current density of AZ91D alloy and those of AZ91D-0.1%Ce alloy reach the minimum, which are 0.35mg/(cm2·d) and 2.761μA/cm2 with 75% and 86% reduction, respectively. The increasing volume fraction and reticular degree of β phase can improve the corrosion resistance of the alloys.

Morphology and Phase Compositions of Hydroxyapatite Powder Particles Plasma-sprayed into Water

Hydroxyapatite powder particles were plasma sprayed into water, their inner structures and phase compositions were studied by using scanning electron microscope(SEM) and X-ray diffractometer. The results show that the molten HA particles have a central hollow morphology and high crystallinity. The hollow morphology was caused by sublimated P2O5 and H2O, which will have an effect on surface morphology, cohesive and adhesive strength as well as dissolution and degradation of coating. The high crystallinity is attributed to lower cooling speed in water.

Microstructural Evolution of 2.25Cr-1.6W-V-Nb Heat Resistant Steel during Creep

2.25Cr-1.6W-V-Nb developed in Japan, is a low alloy heat resistant steel with good comprehensive properties. Influence of long term creep at elevated temperature on the structure of 2.25Cr-1.6W-V-Nb steel was studied in this paper, and the micromechanism of creep strength degradation was elucidated, too. Both TEM observation and thermodynamic calculation reveal that during creep the transformation occurs from M7C3 and M23C6 to M6C, which can be cavity nucleation sites. Besides, creep at 600癈 also leads to the decrease of dislocation density, the coarsening and coalescence of M23C6, the nucleation of cavities and development of cracks. The strength decrease of 2.25Cr-1.6W-V-Nb steel after long term creep is related to the decrease of dislocation hardening, precipitation hardening, solution hardening, the nucleation of cavities and development of cracks.

Numerical Simulation of Temperature and Stress Fields of Ti-Alloy Thin-well Barrel during Quenching Process

The mathematical models have been established to describe the temperature and stress profiles in T16A14V cylinder during quenching. The residual stress and deformation of the workpiece can be predicted precisely based on ANSYS software. The simulated results show that the temperature of the divided element decreases faster at the edge than that at the internal of the workpiece during quenching from 1050 to 20°C. The largest temperature difference and dimension change in diameter are about 90°C and -0.935%, respectively. The position of largest tensile stress occurs around the edge of the cylinder.

Research on Eddy Current Testing System of the Carburized Layer Depth of 20CrMnTi Steel

In this paper the carbon distribution in the carburized layer of 20CrMnTi steel was studied. The relationship between the depth of a carburized layer and the surface carbon distribution was established. Eddy current testing system of the case depth of this carburized steel was built by using ANSYS software as second development platform.

Analyses on Ignition-Proof Mechanics of AZ91D Alloy Added with Ce

Theoretical analysis on ignition-proof of AZ91D alloy added with Ce was studied. The effect of Ce on burning temperature was investigated. The burning temperature increases with increasing Ce by insulation work at different temperatures. The influence of Ce on maximum insulation work time was also studied. The maximum insulation work time increases with increasing Ce and decreases with the melting temperature. There is a tendency for Ce to concentrate on the surface of melti.ng AZ91D alloy. Ce will react with MgO and O2. The resultant will fill the cavity of MgO film to form multifilm. So the density of surface film of liquid Mg will increase to prevent burning.

The Effect of La on the Microstructure and Corrosion-resistance of Hot-dipped Aluminizing Steel

The effect of the content of rare-earth La on the microstructure and corrosion-resistance of hot-dipped aluminum was investigated in this paper. The results show that, under the same technology conditions, the thickness of hot-dipped aluminizing layer by adding the appropriate content of rare-earth La is about 2～3 times as much as that without rare-earth La, and the microstructure of hot-dipped aluminizing layer has also greatly changed ,and a great deal of phase Fe3Al was precipitated along the boundary of α phase. The corrosion resistance of the hot-dipped layer with rare-earth is greatly increased.

Microstructure,Textures and Deformation Behaviors of Fine-grained Magnesium Alloy AZ31

Channel die compression and initial textures are used to activate different deformation mechanisms in a fine-grained magnesium alloy AZ31. The σ-ε curves, microstructures and, particularly, textures are analyzed to reveal different deformation mechanisms and to compare with those of coarse grained samples. Dominant double-prismatic slip, {1012} twinning and basal slip are detected in three types of samples, respectively, which is similar to those of coarse grained samples. The detrimental effect of shear band formation or {1011} twinning is limited in fine grained microstructure. In addition to the higher flow stress at low temperature an early decrease in flow stress at higher temperature is also found in fine-grained samples in comparison with their coarse-grained counterparts. This softening is ascribed to the early dynamic recrystallization or grain boundary glide.

Solute segregation in an Al_2O_(3f)/Al-4.5Cu alloy composite during solidification at different cooling rates

An Al_2O_(3f)/Al-4.5Cu composite was made by squeeze casting. The solutesegregation in the composite at different cooling rates was studied. The results indicate that theprimary crystal of Al-4.5Cu alloy nucleates and grows in the interstice between fibers. The fibersurface cannot serve as site for the heterogeneous nucleation of a primary dendrite. There exists anincreasing Cu concentration gradient from the center of the interstice between fibers to theinterface or the grain boundaries. There are the eutectic phases around the fibers. The solutesegregation in the matrix increases with the cooling rate rising. The amount of eutectic phasesfollowed by imbalance crystalline can be numerically calculated with Clyne-Kurz formula.

Mechanochemical Dispersion of Nanodiamond Aggregates in Aqueous Media

A technology of mechanochemical treatment (MCT) is introduced to modify nanodiamond (ND) surface aiming to obtaining a stable suspension with well-dispersed ND particles in aqueous medium. ND investigated in this paper is a purified product of nanometer-sized diamond synthesized by explosive detonation. As obvious aggregation and sediment were observed when the sample was added into deionized water, it is crucial to conduct deaggregation and dispersion investigations. Amid a series of mechanical treatments, i.e. grinding, stirring, ultrasonic and classification, some reagents are introduced to modify the newly created surface during aggregates comminution. For the co-effects of mechanical forces and surfactants, the mean size of particles was reduced and a stable system containing ND with narrow size distribution was prepared. Mechanism of surface reaction and modification are discussed, while AFM, Zetasizer3000HS, XRD, XPS and FTIR are utilized for the analysis. The functional chemical structure of ND particle surface and surface electrical property changed during the modification processes, and the dispersion character and stability of suspension can consequently be improved.

Study on Aging Kinetics of CuNiSi Alloy

Precipitation behavior of the early aging stage and the transformation kinetics were studied by analysing the electrical resistance variation of the solution Cu-Ni-Si alloy in the process of aging. Due to the linear relationship between electrical conductivity and volume fraction of precipitates, the transformation kinetics equation can be educed from the Avrami empirical formula, on the basis of this equation, transformation kinetics curve and "C" curve of the isothermal transformation were established.

Density and Structure Analysis of Molten Ni-W Alloys

Density of molten Ni and Ni-W alloys was measured in the temperature range of 1773-1873 K with a sessile drop method. The density of molten Ni and Ni-W alloys trends to decrease with increasing temperature. The density and molar volume of the alloys trend to increase with increasing W concentration in the alloys. The calculation result shows an ideal mixing of Ni-W alloys.

Aging Behavior of High Volume Fraction SiC Particles Reinforced 2024Al Composite

2024 Al matrix composite reinforced by SiC particles with 45% volume fraction and 1 um diameter was successfully fabricated by squeeze-exhaust casting method. The aging behavior of SiCp/2024AI composite at four temperatures was investigated and compared to 2024 alloy. It was found that the addition of high volume fraction SiC particles does not alter the aging sequence, but it significantly accelerates the kinetics of precipitation in the composite matrices. Therefore, the aging peak of the composite appears earlier than that of 2024AI alloy. This is attributed to the decrease in the activation energy for the precipitate formation and the increase in the precipitate growth rate due to the high density dislocations in the composite with high volume fraction particles. The high density dislocations, as preferential nucleation sites for precipitates, bring about the tiny and dense precipitates in the composite.