Effects of directional solidification parameters and crystal selector on microstructure of single crystal of Ni-base superalloys

The single crystal of nickel-base super alloy is widely used for making turbine blades.The microstructure of the alloy,especially the deviation of preferred orientation of single crystal,possesses the most important effects on the mechanical properties of the blades.In this study,the single crystal ingot and blade of DZ417G alloy are prepared by means of the spiral crystal selector as well as the directional solidification method,and the effect of the parameters(i.e.,the shape of samples,the withdrawal rate)and the structure of the spiral crystal selector on the formation of single crystal and the crystal orientation are investigated.This method can prepare not only the single crystal ingot with simple shape but also the single crystal blades with the complex shape,the simple with rod-shape can form the single crystal easily with a relatively fast withdrawal rate,but the blade with complex shape requires much slower withdrawal rate to form single crystal.The length of the crystal selector almost has no effect on the crystal orientation.However,the angle of selector plays an obvious role on the orientation;the selector with a smaller angle can effectively reduce the deviation of preferred orientation;the appropriate angle of selector to obtain optimal orientation is found to be around30°and the deviation of preferred orientation is about30°for this selector.

Thermodynamic modeling of ZrO_(2)−CaO−TiO_(2)system

The phase diagram of ZrO_(2)−CaO−TiO_(2)system was essential for the development of photocatalytic materials and refractory materials.In this work,the ZrO_(2)−CaO−TiO_(2)system was accessed by using the CALPHAD method.The substitutional solution models were used to describe liquid and solid solution phases,the sub-lattice models were used to describe ternary compounds,and then the thermodynamic parameters were obtained by the least square method combined with literature experiment results.The acquired thermodynamic parameters were used to calculate the isothermal sections of the ZrO_(2)−CaO−TiO_(2)system at 1473 and 1673 K.There existed a good agreement between experimental and predicted phase relationships,the experimental points which were inconsistent with calculated results may be attributed to experimental errors and the sluggish kinetics of cations for ZrO_(2)-based materials.In order to further verify the validity of the database,the thermodynamic parameters were also used to simulate the thermodynamic properties(specific heat capacity,enthalpy,and entropy)of CaZrTi_(2)O_(7) within 5%errors.Good consistency demonstrated that the present thermodynamic database was self-consistent and credible.

Direct oxygen removal from titanium aluminide scraps by yttrium reduction

Titanium aluminum(TiAl)scraps with a high oxygen content were treated with yttrium(Y)in a liquid chemical deoxidization process for recycling.The Gibbs free energy and the equilibrium constant of the deoxidization reaction were calculated,and the effects of the yttrium content and the system pressure on the oxygen content in the product were determined.The results showed that the oxygen in TiAl scraps could be removed by yttrium,and the oxygen content of the deoxidized TiAl scraps had only 10%of the original content after deoxidization.Furthermore,the oxygen content of the deoxidized TiAl scraps was decreased with the increase of yttrium addition.The higher the chamber pressure,the greater the oxygen content in the final TiAl alloys.These results were consistent with calculated values.The microstructure of the deoxidized alloys was akin to that of the original material;however,Y_(2)O_(3) particles were observed in the deoxidized alloys.

Modification of Hydration Resistance of SrO with ZrO_(2) Addition

Considering the high melting point and high stability of SrO,it has potential applications in the field of the preparation of titanium alloys.To improve the hydration resistance,SrO samples with different ZrO_(2)additions were fabricated after firing at 1750℃for 6 h.The phase,the microstructure,and the hydration resistance of the samples were researched.The results show that the sample with 33 mol%ZrO_(2)addition possesses good hydration resistance with the mass gain after hydration for 13 days of less than 0.42 mass%.The SrO crucible with 33 mol%ZrO_(2)addition does not react with TiNi alloy melt during melting,which provides a support for searching new refractories with good hydration resistance for induction melting titanium alloys.

Interaction mechanism between BaZrO_(3)/Y_(2)O_(3) refractory and Ti_(2)Ni alloy melts

The titanium alloys with highly chemical activity require stable crucible refractories that can withstand the erosion of alloy melts.The phase composition and microstructure are crucial factors that affect the stability of the refractory crucible.The effect of Y_(2)O_(3) on the composition and microstructure of BaZrO_(3) crucible was systematically investigated,and the improved mechanism of the stability of BaZrO_(3)/Y_(2)O_(3) crucible was clarified in comparison with the BaZrO_(3) crucible.The results showed that the erosion layer thickness of the BaZrO_(3)/Y_(2)O_(3) crucible was only 63μm,which was far less than that in the BaZrO_(3) crucible(485μm),and the erosion layer in the BaZrO_(3)/Y_(2)O_(3) crucible also exhibited a higher density than that in the BaZrO_(3) crucible.During the sintering,Y_(2)O_(3) could improve the densification of the BaZrO_(3) crucible due to the solid solution effect between Y_(2)O_(3) and ZrO_(2),which also caused the evaporation of BaO,resulting in the generation of a Y_(2)O_(3)(ZrO_(2))film on the surface of the crucible.Furthermore,the Y_(2)O_(3)(ZrO_(2))had higher thermodynamic stability than Y_(2)O_(3),confirming that the BaZrO_(3)/Y_(2)O_(3) crucible with high density exhibited a superior erosion resistance to titanium alloys.This dual-phase structure provides a strategy to design a long-life and stable refractory for melting titanium alloys.

Effect of controlled rolling/controlled cooling parameters on microstructure and mechanical properties of the novel pipeline steel

The study of controlled rolling/controlled cooling process parameters which affect the microstructure and mechanical properties of a novel pipeline steel has been optimized by the orthogonal experiment with four factors and three levels in this paper. However, the parameters of thermo-mechanical control process （TMCP） optimized by the Gleeble-3500 hot simulator could not satisfy performance requirements of the X100 pipeline steel. In order to improve the performance of this steel, the influence of finish cooling temperature （FCT） on the microstructure and property is studied in detail. It is found that, as this steel is thermo-mechanically treated by this set of parameters （the start heating temperature, finish rolling temperature （FRT）, FCT and cooling rate of 1,180 ℃, 810 ℃, 350 ℃ and 35 ℃/s, respectively）, the micro- structures are mainly composed of granular bainite （GB） and acicular ferrite （AF）. The effective grain sizes are below 20 μm; the steel reaches the optimal balance between the strength and the toughness; the yield strength is 695 MPa; the tensile strength is 768 MPa; the elongation is 16.6 %; the impact energy is 262 J at room temperature. All indexes could meet the requirements of X100 pipeline steel.

Calculation of phase equilibria in Al-Fe-Mn ternary system involving three new ternary intermetallic compounds

In this study, the Al-Fe-Mn ternary system is reassessed by the CALPHAD method. Three new ternary intermetallic compounds are initially described and a rea- sonable and self-consistent set of thermodynamic parameters are established to describe this system. The 973 K, 1 073K, 1 173K, 1 273K, 1 373K, and 1 473K isothermal sections and the 1 073 K, 1 013 K, 968 K and 913 K isothermal sections at the AI corner as well as the liquidus projection at the Al corner are calculated. It is shown that the calculated results are in good agreement with almost all of the experimental results previously reported.