Instrumented oscillographic study on impact toughness of an axle steel DZ2 with different tempering temperatures

Compared with the conventional Charpy impact test method,the oscillographic impact test can help in the behavioral analysis of materials during the fracture process.In this study,the trade-off relationship between the strength and toughness of a DZ2 axle steel at various tempering temperatures and the cause of the improvement in impact toughness was evaluated.The tempering process dramatically influenced carbide precipitation behavior,which resulted in different aspect ratios of carbides.Impact toughness improved along with the rise in tempering temperature mainly due to the increase in energy required in impact crack propagation.The characteristics of the impact crack propagation process were studied through a comprehensive analysis of stress distribution,oscilloscopic impact statistics,fracture morphology,and carbide morphology.The poor impact toughness of low-tempering-temperature specimens was attributed to the increased number of stress concentration points caused by carbide morphology in the small plastic zone during the propagation process,which resulted in a mixed distribution of brittle and ductile fractures on the fracture surface.

Tailoring the texture and mechanical properties of 3%Y_(2)O_(3)p/ZGK200 composites fabricated by unidirectional and cross rolling followed by annealing

3%Y_(2)O_(3)p/ZGK200 composites were subjected to unidirectional rolling(UR)and cross rolling(CR)at 400℃and 350℃followed by annealing at 300℃for 1 h.The microstructure,texture and mechanical properties of rolled and annealed composites were systematically studied.The rolled composites exhibited a heterogeneous microstructure,consisting of deformed grains elongated along rolling direction(RD)and Y_(2)O_(3)particles bands distributed along RD.After annealing,static recrystallization(SRX)occurred and most deformed grains transformed into equiaxed grains.A non-basal texture with two strong T-texture components was obtained after UR while a non-basal elliptical/circle texture with circle multi-peaks was obtained after CR,indicating that rolling path had great influences on texture of the composites.After annealing process,R-texture component disappeared or weakened,as results,a non-basal texture with double peaks tilting from normal direction(ND)to transverse direction(TD)and a more random non-basal texture with circle multi-peaks were obtained for UR and CR composites,respectively.The yield strength of rolled composites after UR showed obvious anisotropy along RD and TD while a low anisotropic yield strength was obtained after CR.Some Y_(2)O_(3)particles broke during rolling.The fracture of the composites was attributed to the existence of Y_(2)O_(3)clusters and interfacial debonding between particles and matrix during tension,as a result,the ductility was not as superior as matrix alloy.

Degradable magnesium alloy suture promotes fibrocartilaginous interface regeneration in a rat rotator cuff transosseous repair model

Despite transosseous rotator cuff tear repair using sutures is widely accepted for tendon-bone fixation,the fibrocartilaginous enthesis regeneration is still hardly achieved with the traditional sutures.In the present work,degradable magnesium(Mg)alloy wire was applied to suture supraspinatus tendon in a rat acute rotator cuff tear model with Vicryl Plus 4±0 absorbable suture as control.The shoulder joint humerus-supraspinatus tendon complex specimens were retrieved at 4,8,and 12 weeks after operation.The Mg alloy suture groups showed better biomechanical properties in terms of ultimate load to failure.Gross observation showed that hyperplastic response of the scar tissue at the tendon-bone interface is progressively alleviated over time in the both Mg alloy suture and Vicryl suture groups.In the histological analysis,for Mg alloy suture groups,chondrocytes appear to proliferate at 4 weeks postoperatively,and the tendon-bone interface showed an orderly structural transition zone at 8 weeks postoperatively.The collagenous fiber tended to be aligned and the tendon-bone interlocking structures apparently formed,where transitional structure from unmineralized fibrocartilage to mineralized fibrocartilage was closer to the native fibrocartilaginous enthesis.In vivo degradation of the magnesium alloy wire was completed within 12 weeks.The results indicated that Mg alloy wire was promising as degradable suture with the potential to promotes fibrocartilaginous interface regeneration in rotator cuff repair.

Progress in ceramic materials and structure design toward advanced thermal barrier coatings

Thermal barrier coatings(TBCs)can effectively protect the alloy substrate of hot components in aeroengines or land-based gas turbines by the thermal insulation and corrosion/erosion resistance of the ceramic top coat.However,the continuous pursuit of a higher operating temperature leads to degradation,delamination,and premature failure of the top coat.Both new ceramic materials and new coating structures must be developed to meet the demand for future advanced TBC systems.In this paper,the latest progress of some new ceramic materials is first reviewed.Then,a comprehensive spalling mechanism of the ceramic top coat is summarized to understand the dependence of lifetime on various factors such as oxidation scale growth,ceramic sintering,erosion,and calcium–magnesium–aluminium–silicate(CMAS)molten salt corrosion.Finally,new structural design methods for high-performance TBCs are discussed from the perspectives of lamellar,columnar,and nanostructure inclusions.The latest developments of ceramic top coat will be presented in terms of material selection,structural design,and failure mechanism,and the comprehensive guidance will be provided for the development of next-generation advanced TBCs with higher temperature resistance,better thermal insulation,and longer lifetime.

Controlling dynamic recrystallization via modified LPSO phase morphology and distribution in Mg-Gd-Y-Zn-Zr alloy

Featured initial microstructures of Mg-11Gd-4Y-2Zn-0.5Zr alloy(wt%) were obtained by adjusting temperatures of solid solution and cooling methods, including island intergranular 18R and 14H LPSO phases with low-density stacking faults, differentially spaced lamellar intragranular 14H-LPSO phases, and network intergranular 18R-LPSO phases with high-density intragranular stacking faults. Effects of these featured LPSO phases and stacking faults on dynamic recrystallization(DRX) behavior were investigated via hot compression. Promoted DRX behavior via particle stimulated nucleation(PSN) is introduced by coexisting intergranular island 18R and 14H LPSO phases and intragranular wide spacing lamellar 14H-LPSO phases, contributing the highest DRX fraction of 42.6%. Conversely, it is found that DRX behavior with network intergranular 18R-LPSO phases and dense intragranular stacking fault is considerably inhibited with the lowest fraction of 22.8%. That is, the restricted DRX due to dislocations pinning by stacking faults overwhelms the enhanced DRX behavior via PSN of island intergranular 18R and 14H LPSO phases. Specially, compared with dense intragranular lamellar 14H-LPSO phases, high-density stacking faults exert a larger inhibition effect on DRX behavior.

Twin evolution in cast Mg-Gd-Y alloys and its dependence on aging heat treatment

Effects of rare-earth(RE)and precipitates on twin evolution in cast Mg-10Gd-3Y-0.5Zr(wt.%)(GW103)alloys of solid solution(T4)and aged(T6)states are investigated performing quasi-static room temperature compression tests and microstructural characterization.It is found that both{10–12}and{11–21}extension twins(ET1 and ET2)can appear in the T4 and T6 states but with different emergence sequences.As the aging heat treatment leads to consumption of RE solutes which could inhibit atomic shuffling required for nucleation of ET1 but not ET2,ET2 occurs prior to ET1 in the T4 state,and ET1 emerges before ET2 in the T6 state.The extension twins here mainly coordinate the plastic deformation through the non-Schmid effect.Our results shed light on the influence of RE elements on twin evolution in magnesium alloys and have implications in developing high-performance Mg-RE alloys.

Analysis of inhomogeneity of solidified microstructure of continuous casting copper tubular billet based on factor analysis

The horizontal continuous casting process,the initial step in TP2 copper tubular processing,directly determines the microstructure and properties of copper tubular.However,the process parameters of the continuous casting characterize time variation,multiple disturbances and strong coupling.As a consequence,their influence on a casting billet is difficult to be determined.Due to the above issues,the common factor and special factor analysis of the factor analysis model were used in this study,and the casting experiment and billet metallographic experiment were carried out to diagnose and analyze the reason of the microstructure inhomogeneity.The multiple process parameters were studied and classified using common factor analysis,2 the cast billets with abnormal microstructures were identified by GT^(2) statistics,and the most important factors affecting the microstructural homogeneity were found by special factor analysis.The calculated and experimental results show that the principal parameters influencing the inhomogeneity of solidified microstructure are the primary inlet water pressure and the primary outlet water temperature.According to the consequence of the above investigation,the inhomogeneity of the copper billet microstructure can be effectively improved when the process parameters are controlled and adjusted.

Effect of N_(2) partial pressure on comprehensive properties of antibacterial TiN/Cu nanocomposite coating

Foreign body reactions to the wear debris and corrosion products from the implants,and bacterial infections are the main factors leading to the implant failures.In order to resolve these problems,the antibacterial TiN/Cu nanocomposite coatings with various N_(2) partial pressures were deposited on 304 stainless steels(SS)using an arc ion plating(AIP)system,named TiN/Cu-x(x=0.5,1.0,1.5 Pa).The results of X-ray diffraction analysis,energy-dispersive X-ray spectroscopy,and scanning electron microscopy showed that the N_(2) partial pressures determined the Cu contents,surface defects,and crystallite sizes of TiN/Cu nanocomposite coatings,which further influenced the comprehensive abilities.And the hardness and wear resistances of TiN/Cu coatings were enhanced with increase of the crystallite sizes.Under the co-actions of surface defects,crystallite sizes,and Cu content,TiN/Cu-1.0 and TiN/Cu-1.5 coatings possessed excellent corrosion resistance.Besides,the biological tests proved that all the TiN/Cu coatings showed no cytotoxicity with strong antibacterial ability.Among them,TiN/Cu-1.5 coating significantly promoted the cell proliferation,which is expected to be a novel antibacterial,corrosion-resistant,and wear-resistant coating on the surfaces of medical implants.

Effect of sintering temperature on microstructure and properties of 3D printing polysilazane reinforced Al_(2)O_(3)core

Ceramic cores are the key intermediate components of hollow blades for aero-engine.Conventional processes,such as hot-press molding and gel film casting,face difficulties in fabricating complex-structured ceramic cores due to the complexity of moulds and long process cycles.Stereolithography 3D printing provides a new idea for the fabrication of complex-structured ceramic cores.The effect of sintering temperature on open porosity,bulk density,weight loss rate,shrinkage rate,flexural strength and microstructure of the Al_(2)O_(3)-based ceramic core doped with 10vol.%polysilazane(PSZ)was studied.The sintering mechanism of PSZ-reinforced ceramic cores was analyzed.Results show that the optimum sintering temperature of PSZ-reinforced ceramic cores is 1,450°C.At this temperature,the open porosity of the ceramic core is 36.60%,bulk density is 2.33 g·cm^(-3),weight loss rate is 22.11%,shrinkage rate along the X,Y,Z directions is 5.72%,5.01%,9.61%,respectively;the flexural strength is 28.794 MPa at 25°C and 13.649 MPa at 1,500°C.Properties of 3D printing PSZ-reinforced ceramic cores can meet the casting requirement of superalloy hollow blades,which is expected to promote the industrial application of 3D printing complex structure ceramic cores.

Nano-additive manufacturing of multilevel strengthened aluminum matrix composites

Nanostructured materials are being actively developed,while it remains an open question how to rapidly scale them up to bulk engineering materials for broad industrial applications.This study propose an industrial approach to rapidly fabricate high-strength large-size nanostructured metal matrix composites and attempts to investigate and optimize the deposition process and strengthening mechanism.Here,advanced nanocrystalline aluminum matrix composites(nanoAMCs)were assembled for the first time by a novel nano-additive manufacturing method that was guided by numerical simulations(i.e.the in-flight particle model and the porefree deposition model).The present nanoAMC with a mean grain size<50 nm in matrix exhibited hardness eight times higher than the bulk aluminum and shows the highest hardness among all Al–Al2O3 composites reported to date in the literature,which are the outcome of controlling multiscale strengthening mechanisms from tailoring solution atoms,dislocations,grain boundaries,precipitates,and externally introduced reinforcing particles.The present high-throughput strategy and method can be extended to design and architect advanced coatings or bulk materials in a highly efficient(synthesizing a nanostructured bulk with dimensions of 50×20×4 mm^(3) in 9 min)and highly flexible(regulating the gradient microstructures in bulk)way,which is conducive to industrial production and application.

An efficient CuZr-based metallic glasses electrode material for electrocatalytic degradation of azo dyes

Metallic glasses have received a lot of attention on wastewater treatment due to their unique atomic structure,and the use of metallic glasses as electrodes has produced unexpected electrocatalytic degradation effects for many pollutants through combining with electrochemical technology.However,it still is a formidable challenge to find a metallic glass electrode material with both efficient and clean for the catalytic degradation of pollutants.In this work,the Cu_(55)Zr_(45)metallic glassy ribbons are used as an electrode to degrade azo dyes and show the excellent degradation effect,which can reach 95.6%within 40 min.In the degradation process,almost no additives are produced and Cu_(55)Zr_(45)metallic glassy ribbons have excellent effects under different pH conditions.Meanwhile,it exhibits good stability for degradation efficiency during the 8 cycle degradation tests of the amorphous alloy electrode.When the copper nanoparticles are exposed on the surface of the ribbons,the oxidized copper obtained synergistically produce activated radicals is the primary degradation mechanism,where the auxiliary degradation mechanisms include electron transfer and the promotion of active chlorine.This research develops a new type of electrode material for wastewater treatment,and the economy and high efficiency of Cu55Zr45metallic glass endow it the expandable functional applications.

A practical model for efficient anti-fatigue design and selection of metallic materials:Ⅰ.Model building and fatigue strength prediction

The high cost and low efficiency of fatigue tests are bottleneck problem for the anti-fatigue design of metallic materials.For this problem,a theoretical fatigue model is proposed in this study,the possible applications have also been discussed.Specific results would be introduced in two serial papers,in which the first paper focuses on the model building and the applications on fatigue strength prediction;the second paper put emphasis on the influencing factors of the model parameters and the applications on fatigue strength improvement.In this first paper,a theoretical model is proposed considering both the strength and plastic restrictions of fatigue strength.As the model builds up a brief relationship among yield strength(Y),tensile strength(T)and fatigue strength(F),it is named as the Y-T-F model.Through the verification with fatigue strength data covering various kinds of metallic materials and loading conditions,this Y-T-F model exhibits both generality and accuracy.With the Y-T-F model,the efficient fatigue strength prediction could be conducted by brief linear fitting and calculation,just through yield strength,tensile strength and several known fatigue strength data.Moreover,through its deduced Y-F model,the analytical formula of fatigue strength continuously changing with materials strengthening can be obtained,as well as the maximum value of fatigue strength and corresponding critical yield strength.In summary,the Y-T-F model would be useful for reducing the fatigue tests,thus providing new possibilities on the efficient anti-fatigue design and selection of metallic materials.

A practical model for efficient anti-fatigue design and selection of metallic materials:Ⅱ.Parameter analysis and fatigue strength improvement

In the first paper,a Y-T-F model was proposed based on the restrictions of both strength and plasticity;the corresponding applications on the fatigue strength prediction have also been discussed.In this second paper,the emphasis will be put on the issues of fatigue strength improvement.Based on the primary form of the Y-T-F model,the parameters are further analyzed and quantified,to clarify the influences of various factors on fatigue strength.Firstly,the damage capacity C is proved to be sensitive to the elastic modulus E,which could change with the alloying components and nano-scaled grain boundaries;the increase of E would lead to the increasing C,thus increase the fatigue strength.Secondly,the microstructure characteristic coefficient a,as well as the yield strengthσ_(y) and tensile strengthσ_(b) in the crack initiation region could be influenced by the processing mode,grain size and microstructure uniformity of materials;the change of microstructure characteristics would affect the changing tendency of tensile strength--fatigue strength relation via varying the values of a,σ_(y) andσ_(b).Thirdly,the damage weight coefficientωis found to be a reflection of the fatigue strength declination induced by defects;the defect dimension D,the defect shape correlated stress concentration coefficient Kt,as well as the strengthening level of matrix materialsσ_(b) are all corresponding factors.Quantified correlations between the above parameters and corresponding factors are comprehensively built up,hence obtaining the influences of either a single factor or multiple factors on fatigue strength.This further developed Y-T-F model would be helpful to clarify the direction of fatigue strength improvement,and contribute to the anti-fatigue design optimization of metallic materials.

Oxidation behavior of high Hf nickel-based superalloy in air at 900, 1000 and 1100℃

To investigate the oxidation behavior of a nickel-based superalloy with high hafnium content(1.34 wt%),this study performed isothermal oxidation tests at 900,1000,and 1100℃for up to 200 h.X-ray diffraction and scanning electron microscopy with energy-dispersive X-ray spectroscopy were applied to study the oxidation behavior.The weight gain of the high Hf nickel-based superalloy exhibited a parabolalike curve,and no spallation of the oxide scale was observed during the oxidation tests.The alloy presented excellent oxidation resistance,and no HfO_(2) was observed in the oxide scale at 900℃.With the increase of the oxidation temperature to 1000℃,HfO_(2) particles formed in the spinel phases of the scale,and"peg-like"HfO_(2) was observed within and beneath the inner layer of Al2O_(3) after 200h.As the oxidation temperature rose to 1100℃,"peg-like"HfO_(2) was observed at the early stage of the oxidation test(within 25 h).The formation mechanism of HfO_(2) and its impact on oxidation resistance were investigated based on the analysis of the oxidation test results at different temperatures.

Room temperature tensile deformation behavior of a Ni-based superalloy with high W content

K416B Ni-based superalloy with high W content has good high temperature properties and low cost,which has a great development potential.To investigate the room temperature tensile property and the deformation feature of K416B superalloy,tensile testing at room temperature was carried out,and optical microscopy (OM),scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to analyze the deformation and damage mechanisms.Results show that the main room temperature tensile deformation features of the K416B nickel-based superalloy are dislocations slipping in the matrix and shearing into γ’ phase.The <110> super-dislocations shearing into γ’ phase can form the anti-phase boundary two coupled (a/2)<110> partial-dislocations or decompose into the configuration of two (a/3)<112> partial dislocations plus stacking fault.In the later stage of tensile testing,the slip-lines with different orientations are activated in the grain,causing the stress concentration in the regions of block carbide or the porosity,and cracks initiate and propagate along these regions.

Evolution mechanism of crystallographic orientation in grain continuator bars of a Ni-based single-crystal superalloy prepared by Bridgman technology during directional solidification

Single-crystal rods with different diameters and deviation angles with respect to the solidification direction were produced by Bridgman rapid solidification method at withdrawal rates of 3 and 6 mm·min^(-1) and used as grain continuators.The crystallographic orientation of the rods,which cross-sections were perpendicular to the solidification direction at different solidification heights,was measured by electron backscattered diffraction,while the corresponding microstructures were observed by optical microscopy.The mushy zone morphology and the distribution of the temperature gradient were simulated by the finite element analysis software ProCAST.The experimental results indicate that the crystallographic orientation of the single-crystal rods corresponds to the statistical average value of all the dendrite orientations in cross-section.The crystallographic orientation of the primary and secondary dendrites of each single-crystal rod at different cross-sections fluctuates irregularly within a small range(less than 4°).The crystallographic orientation of the dendrite in each single-crystal rod is not exactly consistent with each other and is affected by their branching mode of dendrites in the solidification space.In addition,the simulation results show that the mushy zone shapes and the temperature gradient of single-crystal rods change with the increase of solidification height during the solidification process.Finally,the evolution mechanism of the crystallographic orientations and the corresponding influence factors were analyzed and discussed.

Phase constitution,microstructure and mechanical properties of a Ni-based superalloy specially designed for additive manufacturing

In this study,a kind of Ni-based superalloy specially designed for additive manufacturing(AM)was investigated.Thermo-Calc simulation and differential scanning calorimetry(DSC)analysis were used to determine phases and their transformation temperature.Experimental specimens were prepared by laser metal deposition(LMD)and traditional casting method.Microstructure,phase constitution and mechanical properties of the alloy were characterized by scanning electron microscopy(SEM),transmission scanning electron microscopy(TEM),X-ray diffraction(XRD)and tensile tests.The results show that this alloy contains two basic phases,γ/γ’,in addition to these phases,at least two secondary phases may be present,such as MC carbides and Laves phases.Furthermore,the as-deposited alloy has finer dendrite,its mean primary dendrite arm space(PDAS)is about 30-45μm,and the average size ofγ’particles is 100-150 nm.However,the dendrite size of the as-cast alloy is much larger and its PDAS is 300-500μm with secondary and even third dendrite arms.Correspondingly,the alloy displays different tensile behavior with different processing methods,and the as-deposited specimen shows better ultimate tensile stress(1,085.7±51.7 MPa),yield stress(697±19.5 MPa)and elongation(25.8%±2.2%)than that of the as-cast specimen.The differences in mechanical properties of the alloy are due to the different morphology and size of dendrites,γ’,and Laves phase,and the segregation of elements,etc.Such important information would be helpful for alloy application as well as new alloy development.

Corrigendum to “Examining the effect of the aging state on strength and plasticity of wrought aluminum alloys”[Journal of Materials Science & Technology 122 (2022) 54-67]

The authors are very sorry for their carelessness that there are some problems with Eq.(14)and the fund in the original manuscript.Firstly,Eq.(14)in the original manuscript is:k=k_(s)f^(O)_(sp)/f_(sp)+f^(C)_(sp)/f_(sp)=η(k s−1)+1,the latter step of Eq.(14)is repeated with Eq.(15),thus it should be deleted and Eq.(14)revised to k=k_(s)f^(O)_(sp)/f_(sp)+f^(C)_(sp)/f_(sp).

Wettability and Interfacial Reactions Between Metallic Glass Melts and Cu/Mo Used as Roller Materials for Twin-Roll Casting

Twin-roll casting has been recently revealed to be an effi cient technique to produce rejuvenated metallic glass(MG)strips.Due to the high melting point and high hardness,pure Mo is considered as a good roller material as pure Cu.However,the wettability and interfacial reactions between MG melts and Cu or Mo remain largely unknown.In this work,a series of sessile droplet wetting experiments are designed to investigate the wettability and reactions between Zr_(41.2)Ti_(13.8)Cu_(12.5)Ni_(10)Be_(22.5)(Vit.1)or(Zr 0.401 Ti_(0.133)Cu_(0.118)Ni_(0.101)Be_(0.247))_(99)Nb_(1)(Nb1)MG melts and Cu/Mo substrates at temperatures of 1073,1123 and 1173 K.It is found that the wettability and interfacial reactions of the Vit.1 and Nb1 MG melts on the Cu substrates are very similar.The equilibrium contact angles are~30°at 1073 K and~25°-27°at 1123 K.The MG melts completely spread out on the Cu substrates at 1173 K.Cu substrates are slightly dissolved in the MG melts event at 1073 K,and a transitional reaction layer exists between the droplet and the Cu substrate.In comparison,the Vit.1 MG melt exhibits a much improved wettability on the Mo substrate.The equilibrium contact angle of the Vit.1/Mo is only 6°at 1073 K and 5°at 1123 K.No signifi cant diff usion of Mo into the droplet occurs even at 1173 K with a holding time of~30 min.The interfaces of the Vit.1/Mo samples are sharp,and no interfacial reaction layers form.These fi ndings indicate that pure Mo can be a good roller material for twin-roll casting at high temperatures,and the Mo-made rollers are expected of capability to produce MG strips with good quality.

Role of bimodal-grained structure with random texture on mechanical and corrosion properties of a Mg-Zn-Nd alloy

Fine grained ZN20 alloy was obtained by combining equal-channel angular pressing(ECAP)with extrusion.Microstructural observation showed an obvious grain refinement with an average grain size of 10μm after ECAP.The original bimodal-grained structure composed of coarse grains with strong basal texture and fine grains with random texture was substituted by a new kind of bimodal-grained structure with finer grains and more random texture after 4 passes ECAP at 300℃.The combination of grain refinement and texture weakening caused the ductility can be increased by 40%compared with the as-extruded alloy.Immersion test in simulated intestinal fluid revealed an improvement of corrosion resistance after ECAP.Grain refinement can stable the corrosion product layer and basal texture is more beneficial for the corrosion resistance than the non-basal texture.