Effect of the heat input on microstructure and properties of submerged arc welded joint of 08Cr19MnNi3Cu2N stainless steel

SAW308L submerged arc welding wire and SJ601A submerged arc welding flux were selected to weld the 12 mm 08Cr19MnNi3Cu2N low nickel and high nitrogen austenitic stainless steel plates with three different welding heat input,and microstructure,tensile properties,microhardness and corrosion properties of the welded joints were studied.The results show that no defects are found in the three groups of welded joints,and the welded joints have better performance.The tensile strength of 08Cr19MnNi3Cu2N stainless steel welded joints with different heat input is slightly lower than that of the base metal,and fracture occurs in the weld zone,and the hardness of the weld zone is lower than that of the base metal.The weld microstructure of stainless steel welded joints with different heat input is composed of austenite+δferrite,and ferrite is uniformly distributed in austenite.With the increase of the welding heat input,the ferrite content in the weld zone decrease gradually,the grain size in the thermal affected zone increase gradually,and the impact toughness reduce.

Effect of Laser Remelting on the Microstructure and Corrosion Resistance of Plasma Sprayed Fe-based Coating

Fe-based amorphous and nanocrystalline coatings were fabricated by air plasma spraying. The coatings were further treated by laser remelting process to improve their microstructure and properties. The corrosion resistance of the as-sprayed and laser-remelted coatings in 3.5wt% NaC1 and 1 mol/L HCI solutions was evaluated by electrochemical polarization analysis. It was found that laser-remelted coating appeared much denser than the as-sprayed coating. However, laser-remelted coating contains much more nanocrystalline grains than the as-sprayed coatings, resulting from the lower cooling rate in laser remelting process compared with plasma spraying process. Electrochemical polarization results indicated that the laser-remelted coating has great corrosion resistance than the as-sprayed coating because of its dense structure.

Optimal design of pressure vessel using an improved genetic algorithm

As the idea of simulated annealing (SA) is introduced into the fitness function, an improved genetic algorithm (GA) is proposed to perform the optimal design of a pressure vessel which aims to attain the minimum weight under burst pressure con- straint. The actual burst pressure is calculated using the arc-length and restart analysis in finite element analysis (FEA). A penalty function in the fitness function is proposed to deal with the constrained problem. The effects of the population size and the number of generations in the GA on the weight and burst pressure of the vessel are explored. The optimization results using the proposed GA are also compared with those using the simple GA and the conventional Monte Carlo method.

Sand particle lift-off velocity measurements and numerical simulation of mass flux distributions in a wind tunnel

Lift-off velocity of saltating sand particles in wind-blown sand located at 1.0 mm above the sand bed surface was measured using a phase Doppler particle analyzer in a wind tunnel. The results show that the probability distribution of lift-off velocity can be expressed as a lognormal function, while that of lift-off angle follows an exponential function. The probability distribution of lift-off angle conditioned for each lift-off velocity also follows an exponential function, with a slope that becomes steeper with increasing lift-off velocity. This implies that the probability distribution of lift-off velocity is strongly dependent on the lift-off angle. However, these lift-off parameters are generally treated as an independent joint probability distribution in the literature. Numerical simulations were carried out to investigate the effects of conditional versus independent joint probability distributions on the vertical sand mass flux distribution. The simulation results derived from the conditional joint probability distribution agree much better with experimental data than those from the independent ones. Thus, it is better to describe the lift-off velocity of saltating sand particles using the conditional joint probability distribution. These results improve our understanding of saltation processes in wind-blown sand.

Strategy to control crawling vehicles with automated mechanical transmission

In order to move vehicles with automated mechanical transmission （AMT） a little bit of distance, such as reversing into or moving in a garage, a control strategy for crawling vehicles was proposed. Based on the dynamic analysis of vehicle starting process and requirements of crawl driv- ing for the vehicle, a control strategy of the clutch was designed. The strategy increased the.slipping friction torque first and then decreased it, in order to realize the crawl driving. The speed increased by the engagement of the clutch, and then the clutch turned to disengage to the half disengage point, when the speed met the requirements. Based on the control strategy, a control software was de- signed. In the end, the software was tested on a vehicle with AMT. The lowest steady vehicle speed was reduced to 40% of the original value, which was set in the control strategy.

Damage Identification of General Overhead Travelling Crane Structure Based on Model Updating by Sensitivity

A model based damage identification was proposed by facilitating parameter sensitivity analysis and applied to a general overhead travelling crane.As updating reference data,experimental modal frequency was obtained by operational modal analysis(OMA)under ambient excitation.One dimensional damage function was defined to identify the damage by bending stiffness.The results showed that the model updating method could locate the damage and quantitatively describe the structure.The average error of eigenvalues between updated model analysis and the experimental results was less than 4% which proved the accuracy reliable.The comparison of finite element analysis and the test results of the deflection under the capacity load further verified the feasibility of this method.

ISO《标准经济效益评估方法》给我们的启示(英文)

In March 2010,ISO released the Methodology to Assess and Communicate the Economic Benefits of Consensus-Based Standards,which is of a great theoretical and practical significance.Standards and standardization is not a simple administrative work,but a kind of highly professional and technical business.The reality is just the opposite in that the standardization work worldwide always lacks the support of theories.The case is even worse in China.

Acoustic emission detection of 316L stainless steel welded joints during intergranular corrosion

This study analyzes acoustic emission （AE） signals during the intergranular corrosion （IGC） process of 316L stainless steel welded joints under different welding currents in boiling nitric acid. IGC generates several AE signals with high AE activity. The AE technique could hardly distinguish IGC in stainless steel welded joints with different welding heat inputs. However, AE signals can effectively distinguish IGC characteristics in different corrosion stages. The IGC resistance of a heat-affected zone is lower than that of a weld zone. The initiation and rapid corrosion stages can be distinguished using AE results and microstructural analysis. Moreover, energy count rate and amplitude are considered to be ideal parameters for characterizing different IGC processes. Two types of signals are detected in the rapid corrosion stage. It can be concluded that grain boundary corrosion and grain separation are the AE sources of type 1 and type 2, respectively.

Approach for Obtaining Material Mechanical Properties in Local Region of Structure Based on Accurate Analysis of Micro-indentation Test

The hot or cold processing would induce the change and the inhomogeneous of the material mechanical properties in the local processing region of the structure,and it is difficult to obtain the specific mechanical properties in these regions by using the traditional material tensile test.To accurately get actual material mechanical properties in the local region of structure,a micro-indentation test system incorporated by an electronic universal material test device has been established.An indenter displacement sensor and a group of special micro-indenter assemblies are estab-lished.A numerical indentation inversion analysis method by using ABAQUS software is also proposed in this study.Based on the above test system and analysis platform,an approach to obtaining material mechanical properties in the local region of structures is proposed and established.The ball indentation test is performed and combined with the energy method by using various changed mechanical properties of 316L austenitic stainless steel under differ-ent elongations.The investigated results indicate that the material mechanical properties and the micro-indentation morphological changes have evidently relevance.Compared with the tensile test results,the deviations of material mechanical parameters,such as hardness H,the hardening exponent n,the yield strength σy and others are within 5%obtained through the indentation test and the finite element analysis.It provides an effective and convenient method for obtaining the actual material mechanical properties in the local processing region of the structure.

Cutting edge preparation of microdrills by shear thickening polishing for improved hole quality in electronic PCBs

Printed circuit boards(PCBs)are representative composite materials,and their high-quality drilling machining remains a persistent challenge in the industry.The finishing of the cutting edge of a microdrill is crucial to drill performance in machining fine-quality holes with a prolonged tool life.The miniature size involving submicron scale geometric dimensions,a complex flute shape,and low fracture toughness makes the cutting edge of microdrills susceptible to breakage and has been the primary limiting factor in edge preparation for microdrills.In this study,a newly developed cutting edge preparation method for microdrills was tested experimentally on electronic printed circuit boards.The proposed method,namely,shear thickening polishing,limited the cutting edge burrs and chipping on the cutting edge,and this in turn transformed the cutting edge’s radius from being sharp to smooth.Moreover,the edge–edge radius could be regulated by adjusting the processing time.PCB drilling experiments were conducted to investigate the influence of different cutting edge radii on wear,hole position accuracy,nail head value,and hole wall roughness.The proposed approach showed 20%enhancement in hole position accuracy,33%reduction in the nail head value,and 19%reduction in hole wall roughness compared with the original microdrill.However,a threshold is needed;without it,excessive shear thickening polishing will result in a blunt edge,which may accelerate the wear of the microdrill.Wear was identified as the primary factor that reduced hole quality.The study indicates that in printed circuit board machining,microdrills should effectively eliminate grinding defects and maintain the sharpness of the cutting edge as much as possible to obtain excellent drilling quality.Overall,shear thickening polishing is a promising method for cutting edge preparation of microdrills.Further research and optimization can lead to additional improvements in microdrill performance and contribute to the continued advancement of printed circuit board manufacturing.

Corrosion behavior of Gd_(2)Zr_(2)O_(7)thermal barrier coatings under Fe-containing environmental sediment attack

Environmental sediments mainly consisting of CaO–MgO–Al_(2)O_(3)–SiO_(2)(CMAS)corrosion are a serious threat to thermal barrier coatings(TBCs),in which Fe element is usually ignored.Gd_(2)Zr_(2)O_(7)TBCs are famous for their excellent CMAS resistance.In this study,the characteristics of Fe-containing environmental sediments(CMAS-Fe)and their corrosiveness to Gd_(2)Zr_(2)O_(7)coatings were investigated.Four types of CMAS-Fe glass with different Fe contents were fabricated.Their melting points were measured to be 1322–1344℃,and the high-temperature viscosity showed a decreasing trend with increasing Fe contents.The corrosion behavior of four types of CMAS-Fe to Gd_(2)Zr_(2)O_(7)coatings at 1350℃was investigated.At the initial corrosion stage(0.1 h),anorthite was precipitated in CMAS-Fe with a high Ca:Si ratio,while Fe-garnet was formed in the melt with the highest Fe content.Prolonging the corrosion time resulted in the formation of a reaction layer,which exhibited an interpenetrating network composed of Gd-oxyapatite,ZrO_(2),and residual CMAS-Fe.Some spinel was precipitated within the reaction layer.After 1 h or even longer time,the reaction layers tended to be stable and compact,which had comparable hardness and fracture toughness to those of Gd_(2)Zr_(2)O_(7)coatings.Under the cyclic CMAS-Fe attack,the residual CMAS-Fe in the interpenetrating network provided a pathway for the redeposited CMAS-Fe infiltration,resulting in the continuous growth of the reaction layer.As a result,the Gd_(2)Zr_(2)O_(7)coatings had a large consumption in the thickness,degrading the coating performance.Therefore,the Gd_(2)Zr_(2)O_(7)coatings exhibit unsatisfactory corrosion resistance to CMAS-Fe attack.

Lightweight detection method for lotus seedpod in natural environment

In order to solve the problems of the current target detection algorithms,such as poor discrimination of occluded targets,multiple parameters,complex networks,large amounts of computation,and not conducive to the deployment of mobile terminals,a lightweight lotus seedpod detection method based on YOLOv5s model was proposed in this study.First,the dataset was augmented by using a combination of offline and online augmentation,which improved the adaptability and robustness of the model in complex environments.Then,a lightweight Ghost convolution module was introduced to replace the original convolution,and a lightweight bidirectional feature pyramid network was designed,which could enhance the feature extraction and fusion capability of the network and reduce the amount of calculation and model size;On this basis,the combination of WIoU loss function and Mish activation function was adopted to improve the accuracy of feature extraction.Finally,the knowledge distillation training strategy was used to ensure the proposed lightweight model has the learning ability of a complex network model,improving the recall and precision of model detection.The results of the ablation study show that the proposed method effectively improves the detection performance of the YOLOv5s model for lotus seedpods.The mean average precision of the improved model was 89.7%,compared with the original YOLOv5s model increased by 2.8%,and the parameters and FLOPs were reduced by 2.36M and 7.3G,respectively.Compared with other detection algorithm models,the proposed algorithm model has the advantages of less computation,smaller model size,and higher detection precision.Therefore,the proposed improved optimization method based on the YOLOv5s model can effectively detect lotus seedpods,which provides theoretical research and technical support for intelligent picking of lotus seedpods in the actual operating environment.

Edge preparation methods for cutting tools:a review

Edge preparation can remove cutting edge defects,such as burrs,chippings,and grinding marks,generated in the grinding process and improve the cutting performance and service life of tools.Various edge preparation methods have been proposed for different tool matrix materials,geometries,and application requirements.This study presents a scientific and systematic review of the development of tool edge preparation technology and provides ideas for its future development.First,typical edge characterization methods,which associate the microgeometric characteristics of the cutting edge with cutting performance,are briefly introduced.Then,edge preparation methods for cutting tools,in which materials at the cutting edge area are removed to decrease defects and obtain a suitable microgeometry of the cutting edge for machining,are discussed.New edge preparation methods are explored on the basis of existing processing technologies,and the principles,advantages,and limitations of these methods are systematically summarized and analyzed.Edge preparation methods are classified into two categories:mechanical processing methods and nontraditional processing methods.These methods are compared from the aspects of edge consistency,surface quality,efficiency,processing difficulty,machining cost,and general availability.In this manner,a more intuitive understanding of the characteristics can be gained.Finally,the future development direction of tool edge preparation technology is prospected.

Numerical analysis and experimental research on detection of welding defects in pipelines based on magnetic flux leakage

Regular inspection of long-distance oil and gas pipelines plays an important role in ensuring the safe transportation of oil and gas,and inspection on welding defects is an important part of the inspection process.Magnetic flux leakage(MFL)is an electromagnetic non-destructive testing technique which has been commonly utilized to detect welding defects in pipelines.In the present study,Maxwell electro-magnetic simulation software was used to carry out numerical study on the welding defects in pipelines,including incomplete penetration and undercut.TheФ406 pipeline with a wall thickness of 7 mm was selected as the study case to establish the numerical model.Setting the life-off value at 1 mm,the distribution of magnetic leakage field was investigated for pipeline without defect,pipeline with incomplete penetration defect and pipeline with undercut defect respectively,the characteristic values describing the depth and width of defects were found.Furthermore,quantified equations which can be used to describe the defect depth were proposed.Finally,experimental research was carried out to validate the effectiveness of the numerical model,and the experimental results showed good consistence with the numerical calculation results.The research results indicate that,it is technically feasible and reliable to diagnose the incomplete penetration and undercut welding defects in pipelines using MFL.

阀芯形状对套筒式调节阀内空化流动的影响研究（英文）

目的:套筒式调节阀内空化的发生不仅会增加整个管路系统的能量损耗,而且会造成阀体及管路的失效破坏。本文旨在探讨四种不同形状的阀芯对套筒式调节阀内不同阀芯位移工况下的空化流动及空化强度的影响,为套筒式调节阀的优化设计及空化控制提出建议。创新点:1.根据四种不同形状的阀芯,研究套筒式调节阀内阀芯形状对流动及空化特性的影响;2.建立数值模型,对套筒式调节阀在不同阀芯形状和不同阀芯位移条件下进行流动及空化分析。方法:1.建立带有不同形状阀芯的套筒式调节阀数值计算模型,并比较分析阀芯形状对阀内速度、压力及空化情况的影响(图4,8和11);2.建立不同阀芯位移条件下的阀门数值模型,比较分析阀芯位移对阀内速度、压力及空化情况的影响(图6和10);3.建立不同形状阀芯及不同阀芯位移下的阀门模型,分析阀芯形状和位移对阀内流动及空化特性的综合影响(图7和13)。结论:1.在四种不同形状阀芯的条件下,高速流动区域和空化发生区主要位于套筒与阀芯之间的间隙;2.在直筒形和椭球形阀芯条件下的阀内空化强度明显强于平底形和圆台形阀芯条件下的空化强度,因此平底形和圆台形阀芯在空化控制方面具有更好的效果;3.在四种不同形状阀芯的条件下,随着阀芯位移的增加,阀内由空化产生的蒸汽总体积先增加后减少。

Effects of Isothermal Aging on Microstructure and Mechanical Property of Low-Carbon RAFM Steel

In order to investigate the microstructure and mechanical property evolution of low-carbon reduced activation ferritic/martensitic(RAFM)steel during isothermal aging,the normalized and tempered specimens were aged at 600℃for 500,1000,and 3000 h,respectively.The microstructural evolution with aging time was analyzed,including the precipitation and growth of M23C6 and MX-type carbides as well as the formation of Laves phase.The results indicate that the coarsening of M23C6 is more obvious than that of MX with increase in aging time.During the long-term thermal exposure,the Fe2 W Laves phase precipitates adjacent to M23C6 along the prior austenite grain boundaries and packet boundaries.Lower carbon content can delay the precipitation of Laves phase compared to the steel containing higher carbon.In addition,the Laves phase precipitated along boundaries can provide the precipitation strengthening,slightly increasing the tensile strength of low-carbon RAFM steel after aging for 3000 h.

Improvement of High-Temperature Mechanical Properties of Low-Carbon RAFM Steel by MX Precipitates

To investigate the influence of tantalum content on high-temperature mechanical properties of low-carbon reduced acti- vation ferritic/martensitic （RAFM） steels, RAFM steels containing different tantalum contents （0 and 0.073%） were fabricated, and the tensile tests at room temperature and high temperature were performed, as well as the creep tests were conducted at 550 ~C with the applied stress of 180 and 220 MPa. It was found that 0.073% tantalum addition results in the increase in amount of stable carbonitrides （MX）, and the creep rupture time of the steel under 180 MPa is obviously increased. In addition, the increase in MX caused by tantalum addition also leads to the improvement of high-temperature tensile strength. The improvement of high-temperature mechanical properties of RAFM steels is primarily related to the evolution of precipitates.

Spherical contact mechanical analysis of roller cone drill bits journal bearing

Fang contact model is introduced to analyze stress of the spherical fixed ring journal bearing.Developed calculation programs in the MATLAB software which are utilized to calculate the contact characteristics of roller cone drill bits spherical fixed ring journal bearing.In addition,effects of external load,radius clearance values,and material parameter on the mechanics performance were investigated.The results show that the value of external load has a direct pronounced effect on the contact characteristics of journal bearing.There is a significant positive correlation between contact pressure and external load,radius clearance value,and the Young's modulus of material.However,there is an evident negative correlation between contact radius of journal bearing and radius clearance value,and the Young's modulus of material.The smaller radius clearance value of journal bearing is,the more centralized contact region will be,so the corresponding contact pressure will be higher.From the perspective of reducing friction and wear,we need select the materials which have high strength and good toughness.Not only might this can improve the wear resistance,it also effectively decreases the contact pressure.In this case,we can prolong the service life of roller cone drill bits journal bearing.

Controlled synthesis of hollow magnetic Fe3O4 nanospheres： Effect of the cooling rate

The controlled synthesis of hollow magnetite （Fe3O4） nanospheres of varying sizes and structures was successfully obtained via a facile solvothermal process and varying cooling processes. The Fe3O4 nanospheres were characterized by X-ray diffraction, transmission electron microscopy, scanning elec- tron microscopy, and superconducting quantum interference device magnetometry. The diameters of the as-synthesized nanospheres were controlled at around 500-700 nm by simply changing the cool- ing rate, which had an obvious influence on the morphology and magnetic properties of these Fe3O4 nanospheres. While a low cooling rate triggered the formation and extension of the cracks present in the Fe3O4 nanospheres, a sudden drop of temperature tended to favor multi-site nucleation of the crystals as well as the formation of compact and smooth hollow nanospheres with superior crystallinity and high saturation magnetization. The growth mechanism of hollow magnetite oxide nanospheres was proposed and the correlation between the structure and the magnetic properties of the hollow nanospheres was discussed, which promises the potential of the hollow nanospheres in various applications such as drug delivery and cell separation.

Quality assessment of friction-stir-welded aluminum alloy welds via three-dimensional force signals

An online detection technology must be developed for realizing the real-time control of friction stir welding.In this study,the three-dimensional force exerted on a material during friction stir welding was collected synchronously and the relationship between the forces and welding quality was investigated.The results indicated that the fluctuation period of the traverse force was equal to that of the lateral force during the stable welding stage.The phase difference between two horizontal forces wasπ/2.The values of the horizontal forces increased with welding speed,whereas their amplitudes remained the same.The proposed force model showed that the traverse and lateral forces conformed to an elliptical curve,and this result was consistent with the behavior of the measured data.The variational mode decomposition was used to process the plunge force.The intrinsic mode function that represented the real fluctuation in the plunge force varied at the same frequency as the spindle rotational speed.When tunnel defects occurred,the fluctuation period features were consistent with those obtained during normal welding,whereas the ratio parameter defined in this study increased significantly.