Three-dimensional parametric contact analysis of planetary roller screw mechanism and its application in grouping for selective assembly

The planetary roller screw mechanism(PRSM)is a novel precision transmission mechanism that realizes the conversion between linear and rotary motions.The contact characteristics of helical surfaces directly determine PRSM’s performance in load-carrying capacity and transmission accuracy.Therefore,studying the contact characteristics of PRSM forms the fundamental basis for enhancing its transmission performance.In this study,a three-dimensional parametric analysis method of contact characteristics is proposed based on the PRSM meshing principle and PyVista(a high-level API to the Visualization Toolkit).The proposed method considers the influence of machining errors among various thread teeth.The effects of key machining errors on contact positions and axial clearance,as well as their sensitivities,are analyzed.With excellent solution accuracy,this method exhibits higher calculation efficiency and stronger robustness than the analytical and numerical meshing models.The influence of nominal diameter and pitch errors of the screw,roller,and nut on the axial clearance follows a linear relationship,whereas flank angle errors have negligible effects on the axial clearance.The corresponding influence coefficients for these three machining errors on the axial clearance are 0.623,0.341,and 0.036.The variations in contact positions caused by individual errors are axisymmetric.Flank angle errors and roller diameter errors result in linear displacements of the contact points,whereas pitch errors cause the contact points to move along the arc of the roller diameter.Based on the proposed threedimensional parametric contact characteristics analysis method,the Fuzzy C-Means clustering algorithm considering error sensitivity is utilized to establish a component grouping technique in the selective assembly of critical PRSM components,ensuring the rational and consistent clearances based on the given component’s machining errors.This study provides effective guidance for analyzing contact characteristics and grouping in selective assembly for PRSM components.It also presents the proposed method’s potential applicability to similar calculation problems for contact positions and clearances in other transmission systems.

Feedback linearization and equivalent-disturbance compensation control strategy for piezoelectric stage

Piezoelectric stages use piezoelectric actuators and flexure hinges as driving and amplifying mechanisms,respectively.These systems have high positioning accuracy and high-frequency responses,and they are widely used in various precision/ultra-precision positioning fields.However,the main challenge with these devices is the inherent hysteresis nonlinearity of piezoelectric actuators,which seriously affects the tracking accuracy of a piezoelectric stage.Inspired by this challenge,in this work,we developed a Hammerstein model to describe the hysteresis nonlinearity of a piezoelectric stage.In particular,in our proposed scheme,a feedback-linearization algorithm is used to eliminate the static hysteresis nonlinearity.In addition,a composite controller based on equivalent-disturbance compensation was designed to counteract model uncertainties and external disturbances.An analysis of the stability of a closed-loop system based on this feedback-linearization algorithm and composite controller was performed,and this was followed by extensive comparative experiments using a piezoelectric stage developed in the laboratory.The experimental results confirmed that the feedback-linearization algorithm and the composite controller offer improved linearization and trajectory-tracking performance.