The thermodynamics equilibrium principle was used to construct the diagrams for the concentration of complex ions(pc) vs pH,the distribution ratio of lead hydroxyl complex ions(αn) vs pH,and the conditional solubilit...The thermodynamics equilibrium principle was used to construct the diagrams for the concentration of complex ions(pc) vs pH,the distribution ratio of lead hydroxyl complex ions(αn) vs pH,and the conditional solubility product of Pb(OH)2 vs pH in the Pb2+-H2O system. The relationship between the equilibrium concentration of each kind of lead hydroxyl complex ions in equilibrium with Pb(OH)2(s) and pH value was shown in the system. The minimum solubility of lead is at the pH value of 10.096-10.997. The distribution ratio of each kind of the lead hydroxyl complex ions is determined as a function of the pH value and the total lead concentration([Pb]T). The diagram for the conditional solubility product,pKSP vs pH,shows that each kind of lead hydroxyl complex ions existing in the system is dependent upon an optimized pH value at the established concentration of [Pb]T,and that pKSP reaches the minimum at the pH value of 10.3-11.2. The results can provide a theoretical basis for removing lead ions from wastewater by the neutralization and hydrolyzation technology.展开更多
A new milling methodology with the equivalent normal curvature milling model machining freeform surfaces is proposed based on the normal curvature theorems on differential geometry. Moreover, a specialized whirlwind m...A new milling methodology with the equivalent normal curvature milling model machining freeform surfaces is proposed based on the normal curvature theorems on differential geometry. Moreover, a specialized whirlwind milling tool and a 5-axis CNC horizontal milling machine are introduced. This new milling model can efficiently enlarge the material removal volume at the tip of the whirlwind milling tool and improve the producing capacity. The machining strategy of this model is to regulate the orientation of the whirlwind milling tool relatively to the principal directions of the workpiece surface at the point of contact, so as to create a full match with collision avoidance between the workpiece surface and the symmetric rotational surface of the milling tool. The practical results show that this new milling model is an effective method in machining complex three- dimensional surfaces. This model has a good improvement on finishing machining time and scallop height in machining the freeform surfaces over other milling processes. Some actual examples for manufacturing the freeform surfaces with this new model are given.展开更多
Ferronickel enrichment and extraction from nickel laterite ore were studied through reduction and magnetic separation. Reduction experiments were performed using hydrogen and carbon monoxide as reductants at different...Ferronickel enrichment and extraction from nickel laterite ore were studied through reduction and magnetic separation. Reduction experiments were performed using hydrogen and carbon monoxide as reductants at different temperatures （700-1000℃）. Magnetic separa- tion of the reduced products was conducted using a SLon-100 cycle pulsating magnetic separator （1.2 T）. Composition analysis indicates that the nickel laterite ore contains a total iron content of 22.50wt% and a total nickel content of 1.91wt%. Its mineral composition mainly con- sists of serpentine, hortonolite, and goethite. During the reduction process, the grade of nickel and iron in the products increases with in- creasing reduction temperature. Although a higher temperature is more favorable for reduction, the temperature exceeding 1000℃ results in sintering of the products, preventing magnetic separation. After magnetic separation, the maximum total nickel and iron concentrations are 5.43wt% and 56.86wt%, and the corresponding recovery rates are 84.38% and 53.76%, respectively.展开更多
Using brown .used alumina and top grade bauxite as main starting materials, ultrafine alumina, silica fume, and pure calcium aluminate cement as bonding system, the effcts of brown filsed alumina and top grade bauxite...Using brown .used alumina and top grade bauxite as main starting materials, ultrafine alumina, silica fume, and pure calcium aluminate cement as bonding system, the effcts of brown filsed alumina and top grade bauxite additions on the properties and microstructure of zero-cement Al2O3-SiO2 castables after dried at 110 ℃C and fired at 1 250℃ for 3 h were studied. The micro- structure was analyzed and discussed. The results show that the hot modulus of rupture of zero-cement Al2O3 - SiO2 castables at 1 250℃ is up to 22. 1 MPa when the bauxite addition is optimum at 12.5 wt%. The mullite formation mechanism in this castables is dissolutionprecipitation mechanism and the hot modulus of rupture of the castables is closely related to in-situ mullite formation. Compared with brown fused alumina, the top grade bauxite is more helpful to in-situ mullite formation and improvement of hot modulus of rupture of the castables.展开更多
Based on dislocation reaction theory and Avrami equation, a constitutive equation model was developed to describe dynamic recovery and dynamic recrystallization during hot deformation of T122 heat resistant steel, whi...Based on dislocation reaction theory and Avrami equation, a constitutive equation model was developed to describe dynamic recovery and dynamic recrystallization during hot deformation of T122 heat resistant steel, which have taken the effect of dynamic strain aging into account. Uniaxial hot compression test had been carried out over a wide range of strain rate （0.01 to 10 s-1 ） and temperature （900 to 1 200 ~C） with the help of Gleeble 3500. Obtained experimental data was applied to determine the material parameters in proposed constitutive equations of T122 steel, by using the non-linear least square regress optimization method. The calculated constitutive equations are quantita- tively in good agreement with experimentally measured curves and microstructure observation. It shows that propose constitutive equation T122 steel is able to be used to predict flow stress of T122 steel during hot deformation in aus- tenite temperature scope.展开更多
The coarse-grained heat-affected zones (CGHAZs) of X100Q steel were reproduced via simulating their welding thermal cycles with the varying heat input (Ef) from 10 to 55 kJ/cm in Gleeble3500 system. The microstructure...The coarse-grained heat-affected zones (CGHAZs) of X100Q steel were reproduced via simulating their welding thermal cycles with the varying heat input (Ef) from 10 to 55 kJ/cm in Gleeble3500 system. The microstructures were characterized, and the impact toughness was estimated from each simulated sample. The results indicate that the microstructure in each simulated CGHAZ was primarily constituted of lath-like bainite. With the decreased heat input and accordingly the lowered Ar3 (the onset temperature for this transition), the prior austenite grain and the bainitic packet/block/lath substructure were refined remarkably, and the impact toughness was enhanced due to the microstructure refinement. The bainitic packet was the microstructural unit most effectively controlling the impact properties in CGHAZ of X100Q steel, due to their close correlation with the 50% fracture appearance transition temperatures, their size equivalent to the cleavage facet and their boundaries impeding the crack propagation.展开更多
A transient three-dimensional mathematical model has been developed to analyze the three-phase flow in a 150 t EAF （electric arc furnace） using oxygen. VOF （multiphase volume of fluid） method is used to simulate t...A transient three-dimensional mathematical model has been developed to analyze the three-phase flow in a 150 t EAF （electric arc furnace） using oxygen. VOF （multiphase volume of fluid） method is used to simulate the behaviors of molten steel and slag. Numerical simulation was conducted to clarify the transient phenomena of oxygen impingement on molten bath. When oxygen jet impinges on the surface of molten bath, the slag layer is broken and the penetrated cavity in molten steel is created. Simultaneously, the wave is formed at the surface of uncovered steel on which the slag layer is pushed away by jet. The result of numerical simulations shows that the area and velocity of uncovered steel created by impingement, jet penetration depth change from 0. 10 m2 , 0. 012 5 m/s, 3.58 cm to 0.72 m2 , 0. 1445 m/s, 11.21 cm, when the flow rate of an oxygen lance varies from 500 to 2000 m3/h. The results have been validated against water model experiments. More specially, the relation between the penetration depth and oxygen flow rate predicted by numerical simulation has been found to agree well with that concluded by water model.展开更多
基金Project(2007BAC25B01) supported by the National Key Project of Scientific and Technical Supporting Programs Funded by Ministry of Science and Technology of China during the 11th Five-Year PlanProject(308019) supported by the Key Scientific and Technical Project of Ministry of Education of ChinaProject(08JJ3020) supported by the Natural Science Foundation of Hunan Province, China
文摘The thermodynamics equilibrium principle was used to construct the diagrams for the concentration of complex ions(pc) vs pH,the distribution ratio of lead hydroxyl complex ions(αn) vs pH,and the conditional solubility product of Pb(OH)2 vs pH in the Pb2+-H2O system. The relationship between the equilibrium concentration of each kind of lead hydroxyl complex ions in equilibrium with Pb(OH)2(s) and pH value was shown in the system. The minimum solubility of lead is at the pH value of 10.096-10.997. The distribution ratio of each kind of the lead hydroxyl complex ions is determined as a function of the pH value and the total lead concentration([Pb]T). The diagram for the conditional solubility product,pKSP vs pH,shows that each kind of lead hydroxyl complex ions existing in the system is dependent upon an optimized pH value at the established concentration of [Pb]T,and that pKSP reaches the minimum at the pH value of 10.3-11.2. The results can provide a theoretical basis for removing lead ions from wastewater by the neutralization and hydrolyzation technology.
基金China Postdoctoral Science Foundation(No.2005037348)Science and Technology Research Program of Hubei Province,Ministry of Education,China(No.D200612003)
文摘A new milling methodology with the equivalent normal curvature milling model machining freeform surfaces is proposed based on the normal curvature theorems on differential geometry. Moreover, a specialized whirlwind milling tool and a 5-axis CNC horizontal milling machine are introduced. This new milling model can efficiently enlarge the material removal volume at the tip of the whirlwind milling tool and improve the producing capacity. The machining strategy of this model is to regulate the orientation of the whirlwind milling tool relatively to the principal directions of the workpiece surface at the point of contact, so as to create a full match with collision avoidance between the workpiece surface and the symmetric rotational surface of the milling tool. The practical results show that this new milling model is an effective method in machining complex three- dimensional surfaces. This model has a good improvement on finishing machining time and scallop height in machining the freeform surfaces over other milling processes. Some actual examples for manufacturing the freeform surfaces with this new model are given.
文摘Ferronickel enrichment and extraction from nickel laterite ore were studied through reduction and magnetic separation. Reduction experiments were performed using hydrogen and carbon monoxide as reductants at different temperatures （700-1000℃）. Magnetic separa- tion of the reduced products was conducted using a SLon-100 cycle pulsating magnetic separator （1.2 T）. Composition analysis indicates that the nickel laterite ore contains a total iron content of 22.50wt% and a total nickel content of 1.91wt%. Its mineral composition mainly con- sists of serpentine, hortonolite, and goethite. During the reduction process, the grade of nickel and iron in the products increases with in- creasing reduction temperature. Although a higher temperature is more favorable for reduction, the temperature exceeding 1000℃ results in sintering of the products, preventing magnetic separation. After magnetic separation, the maximum total nickel and iron concentrations are 5.43wt% and 56.86wt%, and the corresponding recovery rates are 84.38% and 53.76%, respectively.
文摘Using brown .used alumina and top grade bauxite as main starting materials, ultrafine alumina, silica fume, and pure calcium aluminate cement as bonding system, the effcts of brown filsed alumina and top grade bauxite additions on the properties and microstructure of zero-cement Al2O3-SiO2 castables after dried at 110 ℃C and fired at 1 250℃ for 3 h were studied. The micro- structure was analyzed and discussed. The results show that the hot modulus of rupture of zero-cement Al2O3 - SiO2 castables at 1 250℃ is up to 22. 1 MPa when the bauxite addition is optimum at 12.5 wt%. The mullite formation mechanism in this castables is dissolutionprecipitation mechanism and the hot modulus of rupture of the castables is closely related to in-situ mullite formation. Compared with brown fused alumina, the top grade bauxite is more helpful to in-situ mullite formation and improvement of hot modulus of rupture of the castables.
基金Sponsored by National High-Tech Research and Development Program (863Program) of China (2003AA331060)
文摘Based on dislocation reaction theory and Avrami equation, a constitutive equation model was developed to describe dynamic recovery and dynamic recrystallization during hot deformation of T122 heat resistant steel, which have taken the effect of dynamic strain aging into account. Uniaxial hot compression test had been carried out over a wide range of strain rate （0.01 to 10 s-1 ） and temperature （900 to 1 200 ~C） with the help of Gleeble 3500. Obtained experimental data was applied to determine the material parameters in proposed constitutive equations of T122 steel, by using the non-linear least square regress optimization method. The calculated constitutive equations are quantita- tively in good agreement with experimentally measured curves and microstructure observation. It shows that propose constitutive equation T122 steel is able to be used to predict flow stress of T122 steel during hot deformation in aus- tenite temperature scope.
文摘The coarse-grained heat-affected zones (CGHAZs) of X100Q steel were reproduced via simulating their welding thermal cycles with the varying heat input (Ef) from 10 to 55 kJ/cm in Gleeble3500 system. The microstructures were characterized, and the impact toughness was estimated from each simulated sample. The results indicate that the microstructure in each simulated CGHAZ was primarily constituted of lath-like bainite. With the decreased heat input and accordingly the lowered Ar3 (the onset temperature for this transition), the prior austenite grain and the bainitic packet/block/lath substructure were refined remarkably, and the impact toughness was enhanced due to the microstructure refinement. The bainitic packet was the microstructural unit most effectively controlling the impact properties in CGHAZ of X100Q steel, due to their close correlation with the 50% fracture appearance transition temperatures, their size equivalent to the cleavage facet and their boundaries impeding the crack propagation.
基金Item Sponsored by National Science and Technology Support Plan of China(2008AF33B01)National Natural Science Foundation of China(50974013)
文摘A transient three-dimensional mathematical model has been developed to analyze the three-phase flow in a 150 t EAF （electric arc furnace） using oxygen. VOF （multiphase volume of fluid） method is used to simulate the behaviors of molten steel and slag. Numerical simulation was conducted to clarify the transient phenomena of oxygen impingement on molten bath. When oxygen jet impinges on the surface of molten bath, the slag layer is broken and the penetrated cavity in molten steel is created. Simultaneously, the wave is formed at the surface of uncovered steel on which the slag layer is pushed away by jet. The result of numerical simulations shows that the area and velocity of uncovered steel created by impingement, jet penetration depth change from 0. 10 m2 , 0. 012 5 m/s, 3.58 cm to 0.72 m2 , 0. 1445 m/s, 11.21 cm, when the flow rate of an oxygen lance varies from 500 to 2000 m3/h. The results have been validated against water model experiments. More specially, the relation between the penetration depth and oxygen flow rate predicted by numerical simulation has been found to agree well with that concluded by water model.
