在精炼进站时采用BaCO_(3)作为示踪剂,对比钢包底吹氩气流量对“120 t BOF→LF→CCM”流程生产的冷镦钢SWRCH35K中DS类夹杂物的影响。结果表明,氩气流量对精炼结束炉渣成分及夹杂物的类型无明显影响;精炼进站到精炼结束采用小氩气和正...在精炼进站时采用BaCO_(3)作为示踪剂,对比钢包底吹氩气流量对“120 t BOF→LF→CCM”流程生产的冷镦钢SWRCH35K中DS类夹杂物的影响。结果表明,氩气流量对精炼结束炉渣成分及夹杂物的类型无明显影响;精炼进站到精炼结束采用小氩气和正常氩气搅拌夹杂物密度分别降低4.5个/mm^(2)和7.1个/mm^(2),精炼结束到中包两种工艺夹杂物变化相差不大,精炼正常氩气搅拌精炼结束、软吹后、中包含Ba的夹杂物比例比小氩气搅拌分别高51.5%、26.1%、39.3%。铸坯中DS夹杂物组成有单相、两相和三相。精炼采用小氩气搅拌和正常氩气搅拌铸坯中检测到含Ba的DS夹杂物占所有DS夹杂物的比例分别为28.6%和39%。所以,控制精炼过程中冶炼的氩气搅拌强度也是控制钢中DS夹杂物的关键。展开更多
The mechanism of oxide inclusions in fatigue crack initiation in the very-high cycle fatigue(VHCF)regime was clarified by subjecting bearing steels deoxidized by Al(Al-deoxidized steel)and Si(Si-deoxidized steel)to ul...The mechanism of oxide inclusions in fatigue crack initiation in the very-high cycle fatigue(VHCF)regime was clarified by subjecting bearing steels deoxidized by Al(Al-deoxidized steel)and Si(Si-deoxidized steel)to ultrasonic tension-compression fatigue tests(stress ratio,R=−1)and analyzing the characteristics of the detected inclusions.Results show that the main types of inclusions in Si-and Al-deoxidized steels are silicate and calcium aluminate,respectively.The content of calcium aluminate inclusions larger than 15μm in Si-deoxidized steel is lower than that in Al-deoxidized steel,and the difference observed may be attributed to different inclusion generation processes during melting.Despite differences in their cleanliness and total oxygen contents,the Si-and Al-deoxidized steels show similar VHCF lives.The factors causing fatigue failure in these steels reveal distinct differences.Calcium aluminate inclusions are responsible for the cracks in Al-deoxidized steel.By comparison,most fatigue cracks in Si-deoxidized steel are triggered by the inhomogeneity of a steel matrix,which indicates that the damage mechanisms of the steel matrix can be a critical issue for this type of steel.A minor portion of the cracks in Si-deoxidized steel could be attributed to different types of inclusions.The mechanisms of fatigue fracture caused by calcium aluminate and silicate inclusions were further analyzed.Calcium aluminate inclusions first separate from the steel matrix and then trigger crack generation.Silicate inclusions and the steel matrix are closely combined in a fatigue process;thus,these inclusions have mild effects on the fatigue life of bearing steels.Si/Mn deoxidation is an effective method to produce high-quality bearing steel with a long fatigue life and good liquid steel fluidity.展开更多
The effects of the molding pressure of a KO2 oxygen plate and the initial concentration of CO2 on the oxygen generation rate, the oxygen generation efficiency, and the carbon dioxide absorption rate were studied using...The effects of the molding pressure of a KO2 oxygen plate and the initial concentration of CO2 on the oxygen generation rate, the oxygen generation efficiency, and the carbon dioxide absorption rate were studied using a YES-300 hydraulic press to alter the pressure when forming the oxygen plate used in a coal mine refuge chamber. In addition, changes in the initial concentration of CO2 used in the closed- box model were made by adjusting the CO2 supply system, and a CD-7 multi-function parameter instrument was employed to monitor and record the changes of O2 and CO2 concentration in the closed-box model. Results indicate that the oxygen generation rate of KO2 oxygen plates, the oxygen generation efficiency, and the carbon dioxide absorption rate decrease when there is an increase in the pressure used to mold the oxygen plates, but those values increase when the initial CO2 concentration increases. When the initial concentration of CO2 in the dosed-box model is 3.5% and the forming pressure is 10 kN, the average oxygen generation rate of 15 g KO2 oxygen plate is 11.88 ×10^-3 L/min, the oxygen generation efficiency is 80.3%, and the average CO2 absorption rate is 11.0 × 10^-3 L/min. Compared with the condition where the initial CO2 concentration is 1.5%, the results show that average oxygen genera- tion rate of oxygen plates increases by 88,9%, the oxygen generation efficiency increases by 88.9%, and the CO2 absorption rate increases by 100%.展开更多
文摘在精炼进站时采用BaCO_(3)作为示踪剂,对比钢包底吹氩气流量对“120 t BOF→LF→CCM”流程生产的冷镦钢SWRCH35K中DS类夹杂物的影响。结果表明,氩气流量对精炼结束炉渣成分及夹杂物的类型无明显影响;精炼进站到精炼结束采用小氩气和正常氩气搅拌夹杂物密度分别降低4.5个/mm^(2)和7.1个/mm^(2),精炼结束到中包两种工艺夹杂物变化相差不大,精炼正常氩气搅拌精炼结束、软吹后、中包含Ba的夹杂物比例比小氩气搅拌分别高51.5%、26.1%、39.3%。铸坯中DS夹杂物组成有单相、两相和三相。精炼采用小氩气搅拌和正常氩气搅拌铸坯中检测到含Ba的DS夹杂物占所有DS夹杂物的比例分别为28.6%和39%。所以,控制精炼过程中冶炼的氩气搅拌强度也是控制钢中DS夹杂物的关键。
基金This work was financially supported by the National Natural Science Foundation of China(No.51774031)the Fundamental Research Funds for the Central Universities(No.FRF-TP-20-026A1)the State Key Laboratory of Advanced Metallurgy Foundation(No.41620001).
文摘The mechanism of oxide inclusions in fatigue crack initiation in the very-high cycle fatigue(VHCF)regime was clarified by subjecting bearing steels deoxidized by Al(Al-deoxidized steel)and Si(Si-deoxidized steel)to ultrasonic tension-compression fatigue tests(stress ratio,R=−1)and analyzing the characteristics of the detected inclusions.Results show that the main types of inclusions in Si-and Al-deoxidized steels are silicate and calcium aluminate,respectively.The content of calcium aluminate inclusions larger than 15μm in Si-deoxidized steel is lower than that in Al-deoxidized steel,and the difference observed may be attributed to different inclusion generation processes during melting.Despite differences in their cleanliness and total oxygen contents,the Si-and Al-deoxidized steels show similar VHCF lives.The factors causing fatigue failure in these steels reveal distinct differences.Calcium aluminate inclusions are responsible for the cracks in Al-deoxidized steel.By comparison,most fatigue cracks in Si-deoxidized steel are triggered by the inhomogeneity of a steel matrix,which indicates that the damage mechanisms of the steel matrix can be a critical issue for this type of steel.A minor portion of the cracks in Si-deoxidized steel could be attributed to different types of inclusions.The mechanisms of fatigue fracture caused by calcium aluminate and silicate inclusions were further analyzed.Calcium aluminate inclusions first separate from the steel matrix and then trigger crack generation.Silicate inclusions and the steel matrix are closely combined in a fatigue process;thus,these inclusions have mild effects on the fatigue life of bearing steels.Si/Mn deoxidation is an effective method to produce high-quality bearing steel with a long fatigue life and good liquid steel fluidity.
基金financially supported by the Research Fund for the Doctoral Program of Higher Education of China (No. 20130006120020)the China Postdoctoral Science Foundation (No. 2013M540866)+1 种基金the China Postdoctoral Science Foundation (No. 2014T70039)the Fundamental Research Funds for the Central Universities (No. FRF-TP-14-083A2)
文摘The effects of the molding pressure of a KO2 oxygen plate and the initial concentration of CO2 on the oxygen generation rate, the oxygen generation efficiency, and the carbon dioxide absorption rate were studied using a YES-300 hydraulic press to alter the pressure when forming the oxygen plate used in a coal mine refuge chamber. In addition, changes in the initial concentration of CO2 used in the closed- box model were made by adjusting the CO2 supply system, and a CD-7 multi-function parameter instrument was employed to monitor and record the changes of O2 and CO2 concentration in the closed-box model. Results indicate that the oxygen generation rate of KO2 oxygen plates, the oxygen generation efficiency, and the carbon dioxide absorption rate decrease when there is an increase in the pressure used to mold the oxygen plates, but those values increase when the initial CO2 concentration increases. When the initial concentration of CO2 in the dosed-box model is 3.5% and the forming pressure is 10 kN, the average oxygen generation rate of 15 g KO2 oxygen plate is 11.88 ×10^-3 L/min, the oxygen generation efficiency is 80.3%, and the average CO2 absorption rate is 11.0 × 10^-3 L/min. Compared with the condition where the initial CO2 concentration is 1.5%, the results show that average oxygen genera- tion rate of oxygen plates increases by 88,9%, the oxygen generation efficiency increases by 88.9%, and the CO2 absorption rate increases by 100%.
